INSTALLATION INSTRUCTIONS

CRL JACKSON 1085-1085P CONCEALED VERTICAL ROD PANIC EXIT DEVICE

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CRL JACKSON 1085-1085P CONCEALED VERTICAL ROD PANIC EXIT DEVICE

ORDER OF ASSEMBLY AND INSTALLATION

Tools Required 02
Parts Identification 03 - 04
Door Preparation 05 - 08
Door Removal 05
1085 Panic Bar with Lock Cylinder and Mounting Pad (Template Selection)	06
1085 Panic Bar and Lock Cylinder with Exterior Trim (Template Selection)	07
1085-P Paddle Installation Only (Template Selection)	08
Door Hardware Installation	09 - 16
Remove Dogging Pawl (Optional) 09
Insert Rod and Case 10
Install Optional Mortise Cylinder	11
Install Body and Arm Assemblies 12
Cut and Install Panic Bar	13
Install 1085P Paddle Version 14
Install Optional Handle Trim	15
Adjust Rod Length/Replace Door	16
Door Installation 17
Frame Preparation	18
Guide Rod Bolt Final Adjustment 19
Dogging Pin Options	20
Packaged Parts Available 21 - 22

TOOLS REQUIRED

Drill bits: 5/8", 11/64", 13/64"

Tap: 1/4"- 20 Tape measure Saw horses Cordless drill

Phillips #2 screwdriver

Slot tip screwdriver Framing square/straight edge

Masking tape Center punch Flat File Round File

Jigsaw with metal cutting blade

Allen wrenches Torx T-10 Driver

PARTS IDENTIFICATION

FASTENERS AND PARTS LIST
CALL OUT	QTY.	FASTENER	FASTENER DESCRIPTION	PART	USED WITH PART NUMBER
A	2		1/4"- 20 x 1/4" Shoulder Stud Bolts		30982 Right Side Body and Arm 30983 Left Side Body and Arm Assembly
A	2		1/4"- 20 x 1/4" Shoulder Stud Bolts	PIGH	30984 Right Body and Arm 30985 Left Body and Arm Paddle Assembly
B	3		#10 x 1/2" FH Self Tapping Screw		30934 Top Bolt Guide 30320 Bottom Bolt Guide Assembly
©	3		1/4"- 20 x 1/4" Set Screw for Active Pad		30982 Right Side Body and Arm 30983 Left Side Body and Arm Assembly
D	1		1/4"- 20 x 1" Oval Head Screw		30982 Right Body and Arm 30983 Left Body and Arm 30733 Package Panic Bar Assembly
E	4		#8 x 3/8" FH Screw		301084 Top and Bottom Strike Package
F	2	ADDITION	#8 x 3/4" FH Screw		30824 Trip Bracket Package
G	1		1/4"- 20 x 1" Set Screw		30824 Trip Bracket Package
H	2		#8 x 2" FH Machine Screw		30821J No. 86 Mortise Cylinder Mounting Pad
1	2		#10 x 2-1/8" FH Machine Screw		8500LV01 and 8500LV02 Exterior Trim with Lever Assembly

PARTS IDENTIFICATION

	PARTS LIST
CALL OUT	QTY.	PART	PART NO.	DESCRIPTION
J	1		301409	Actuator Link included in 1085 and 1085P Body Hardware Package Cat. No. 301409
K	1		301347 301348	Optional 12" and 24" Top Rod Extender
L	1		30915J	Rod Case Assembly
M	1		DL2170	Optional 1" Mortise Key Cylinder
N	1		301115	Slotted Dogging Pin Assembly
O	1		301117	Optional Thumbturn Dogging Pin Assembly
P	1		30934/30320	Hex tool included in 30934 Top Bolt Guide and 30320 Bottom Bolt Guide
Q	1		301552	Rod Silencer

DOOR PREPARATION

REMOVE DOOR

• 1. Place door horizontally on stands with the interior side up.
• 2. Mark stile Y-lines, 1-1/8" (28.6) from outside edge for all stile widths (Fig. 1).
• 3. Mark stile X-lines per template instructions (Fig. 2).
• 4. Attach corresponding templates (Fig. 2).

1085 PANIC BAR WITH LOCK CYLINDER AND MOUNTING PAD DOOR PREPARATION – TEMPLATE SELECTION

10-476 - REV. G Templates from Box

NOT TO SCALE

DOOR PREPARATION - TEMPLATE SELECTION

1085 PANIC BAR AND LOCK CYLINDER WITH EXTERIOR TRIM

10-474 - REV. F Templates from Box

10-987 - REV. C Templates from Box

NOT TO SCALE

DOOR PREPARATION – TEMPLATE SELECTION

1085P PADDLE INSTALLATION ONLY

FIG. 7

10-474 - REV. F Templates from Box

REMOVE DOGGING PAWL ONLY IF USING OUTSIDE CYLINDER LOCK DOOR HARDWARE INSTALLATION – OPTIONAL DOGGING STEP

INSTALLATION:

• 1. Remove the two screws and Dogging Hold Down Bracket (included in Cat. No. 30916).
• 2. Remove Dogging Pawl (included in Cat. No. 30916).
• 3. Re-attach the Dogging Hold Down Bracket and screws. NOTE: Left screw is longer than right screw.
• 4. Refer to page 11 for Mortise Cylinder installation.

INSERT ROD AND CASE (ALL MODELS)

• 1. Insert the panic device rod and case assembly into active stile (Fig. 9).
• 2. Align actuator pin through the slotted cut-out on interior face of stile, fastening with (2) 1/4"- 20 x 1/4" shoulder stud bolts (Fig. 10). A
• 3. Adjust top and bottom rod guide bolts, to extend 1/2" past the frame on both top and bottom stiles.
• 4. Install the top bolt guide assembly (3) #10 x 1/2" FH self tapping screws at both the top and bottom of active door stile. (2) holes on the interior face of stile and (1) hole on the exterior face of stile. B
• 5. Install the bottom bolt guide assembly (3) #10 x 1/2" FH self tapping screws at both the top and bottom of active door stile. (2) holes on the interior face of stile and (1) hole on the exterior face of stile. B

FIG. 9

NOT TO SCALE

INSTALL OPTIONAL MORTISE CYLINDER

• 1. Insert Mortise DL2170 into Mortise Cylinder Mounting Pad 30821J and secure with Cylinder Lock Ring (Included) (Fig. 11). M
• 2. Attach to exterior Active Stile with (2) #8 x 2" FHMS. H

FIG. 11

INSTALL BODY AND ARM ASSEMBLIES

• 1. Insert the (2) 1/4"- 20 x 1/4" Shoulder Bolts on both Active and Inactive Stiles (Fig. 12). A
• 2. Attach Active Body and Arm Assembly using (3) 1/4"- 20 x 1/4" Set Screws (Fig. 13). C
• 3. Attach Actuator Link, hook slotted end of Actuator Link over Spring Pin (Fig. 14). J
• 4. Attach Inactive Body and Arm Assembly using (3) 1/4"- 20 x 1/4" Set Screws (Fig. 15). C

CUT AND INSTALL PANIC BAR DOOR HARDWARE INSTALLATION (CONTINUED)

CRITICAL NOTE:

Panic Bar must be cut within 1/16" (1.6 mm) of correct size to fit and work properly.

• 1. Measure the Panic Bar from the inside edge of the left side body arm assembly to the inside edge of the right side body arm assembly as shown in (Fig. 16).
• 2. Cut and debur the Panic Bar to dimension "A" (Fig. 16).
• 3. Loosen the inactive body and arm assembly, insert panic bar into the arm cavities then secure arm assemblies.

FIG. 16

INSTALL 1085P PADDLE VERSION (HANDED)

FIG. 17

INSTALL OPTIONAL HANDLE TRIM DOOR HARDWARE INSTALLATION (CONTINUED)

NOTE: Handle Trim must be installed before Panic Exit Device or Paddle.

FIG. 18

DOOR HARDWARE INSTALLATION (CONTINUED) RETRACT TOP AND BOTTOM ROD BOLTS

Retract the Top Guide Rod Bolt by turning clockwise. Repeat the procedure for the Bottom Guide Rod Bolt. Both should be flush or slightly below the stile end.

DOOR INSTALLATION

• 1. After Rod Bolts are adjusted (retracted), depress the handle and dog in the closed position.
• 2. Install the door and attach to closer (if required).

FIG. 20

FRAME PREPARATION

EXTERIOR

HEADER AND THRESHOLD PREPARATION

*WARNING: Hump Strike Plate must be used for proper operation.

HEAD PREPARATION

• 1. With Door closed in a relaxed position, extend Guide Rod Bolt and mark Header.
• 2. Hold Strike in place and mark Guide Rod Bolt receiver hole and screw holes.
• 3. Drill and notch Stile.
• 4. Attach hardware as illustrated.

THRESHOLD PREPARATION

• 1. Extend Rod Guide Bolt and mark Threshold.
• 2. Hold Bottom Strike in place and mark Guide Rod Bolt receiver hole and screw holes.
• 3. Drill and notch Stile.
• 4. Attach Bottom Strike as illustrated.

NOT TO SCALE

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FIG. 21

NOTE: Flat Surface of

parallel to Door Stile.

INTERIOR

Rod Bolt must face outward after final adjustment,

GUIDE ROD BOLT FINAL ADJUSTMENT

• 1. With the panic device fully depressed, turn Bottom Guide Rod Bolt clockwise to extend downward past bottom edge of the door. With Rod Adjustment tool, set rod height at 1/16" (1.6) above bottom Strike Plate. In a fully closed and relaxed panic condition, Rod Guide should extend 3/8" (9.5) into threshold strike.
• 2. With panic bar fully depressed, adjust the Top Guide Rod Bolt 1/16" (1.6) and not to exceed 1/8" (3.2) gap from header. In a fully closed and relaxed panic condition the Top of upper Rod Bolt will extend into header 3/8" (9.5).

DOGGING PIN OPTIONS

REMOVING STANDARD DOGGING PIN, REPLACE WITH THUMBTURN DOGGING PIN

• 1. Depress Handle and remove the #10 Torx Set Screw. (Fig. 23).
• 2. Remove Standard Dogging Pin as shown (Fig. 24).
• 3. Depress Handle, insert new Thumbturn Dogging Pin and Spring. Lock down with #10 Torx Set Screw, then release Handle. (Fig. 25).

PACKAGED PARTS AVAILABLE

Assembly No.	Part No.	Description
1	30982	RIGHT SIDE BODY AND ARM ASSEMBLY
2	30983	LEFT SIDE BODY AND ARM ASSEMBLY
3	301243	RIGHT SIDE ARM ASSEMBLY
4	301242	LEFT SIDE ARM ASSEMBLY
5	301115	STANDARD DOGGING PIN ASSEMBLY
6	301409	BODY HARDWARE PACKAGE
7	30915J	ROD AND CASE ASSEMBLY - 7/0
8	30916	ROD AND CASE HARDWARE PACKAGE
9	30733PKG	48" (1219 mm) CROSSBAR WITH SCREWS
10	30934	TOP BOLT GUIDE ASSEMBLY
11	30320	BOTTOM BOLT GUIDE ASSEMBLY
12	301117	DOGGING PIN ASSEMBLY - THUMBTURN
13	30824	TRIP BRACKET PACKAGE
14	301084	STRIKE PACKAGE - TOP AND BOTTOM

PACKAGED PARTS AVAILABLE

Assembly No.	Part No.	Description
1	30984	RIGHT SIDE BODY AND PADDLE ASSEMBLY
2	30985	LEFT SIDE BODY AND PADDLE ASSEMBLY
3	301258	RIGHT SIDE PADDLE ASSEMBLY
4	301259	LEFT SIDE PADDLE ASSEMBLY
5	301115	STANDARD DOGGING PIN ASSEMBLY
6	301409	BODY HARDWARE PACKAGE
7	30915J	ROD AND CASE ASSEMBLY - 7/0
8	30916	ROD AND CASE HARDWARE PACKAGE
10	30934	TOP BOLT GUIDE ASSEMBLY
11	30320	BOTTOM BOLT GUIDE ASSEMBLY
12	301117	DOGGING PIN ASSEMBLY - THUMBTURN
13	30824	TRIP BRACKET PACKAGE
14	301084	STRIKE PACKAGE - TOP AND BOTTOM