Hager 2016 Commercial Hinges Catalog

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Commercial Hinges

In the mid 1800s, Charles Hager had a successful business forging metal wheel rims and hinges for wagons headed west. As a smart businessman who valued quality and innovation, Charles soon became a pioneer in product development, designing a revolutionary hinge that became a prototype for more than 5,000 hinges to follow.

Today, the Hager name is synonymous with commercial hinges. In fact, we are the industry's premiere designer and manufacturer of commercial hinges, with a product line that offers one of the widest varieties of sizes, shapes, and finishes--all of which meet or exceed ANSI standards. With legendary quality, time-tested durability, and consistent superior performance, Hager is the one name, and one brand, you can count on to provide it all.

General Information 2
Specialty Hinges 8
Electric Hinges10
Hinge Selector11
Full Mortise 13
Half Mortise 26
Full Surface 28
Half Surface 31
Aluminum Entrance 34
Swing Clear 35
Anchors 38
Pivots 40
Detention Hardware 44
Accessories 45

GENERAL INFORMATION - SELECTING A HINGE

Determine Type of Hinge

What is the door material (wood, stainless steel, fiberglass, or hollow metal)?
What is the frame material (wood, stainless steel, channel iron, or hollow metal)?

Hinges are manufactured in accordance with ANSI/BHMA A156.1. Self-closing hinges and pivots are in accordance with ANSI/BHMA A156.17 using three hinges per opening on a $3'0'' \times 7'0'' \times 1-3/4''$ (914 mm x 2134 mm x 44 mm) door.

Round corners are available in 1/4" (6 mm) (standard) or 5/8" (16 mm) radius.

Full Mortise

Both leaves are mortised, one leaf in the door and one leaf in the frame (wood door or hollow metal door with wood or hollow metal frame).

Example: BB1279 4-1/2" x 4-1/2" (114 mm x 114 mm), US26D

Half Mortise

One leaf is mortised in the door and the other is surface applied to the frame (hollow metal door with channel iron frame).

Example: BB1109 4-1/2" (114 mm), US26D

Full Surface

Both leaves are applied to the surface, one to the door and the other to the frame (metal clad door or hollow metal door with channel iron frame).

Example: BB2171 5" (127 mm), USP

Half Surface

One leaf is mortised in the frame and the other is surface applied to the face of the door (wood door with wood frame or hollow metal door with hollow metal frame).

Example: BB1163 5" (152 mm), US26D

Select the Proper Weight and Bearing Structure

Because of the variety of door sizes and weights, hinges are placed into three groups:

Heavy Weight - Ball Bearing

Example: BB1199 5" x 5" (127 mm x 127 mm), US32D

Standard Weight - Ball Bearing

Example: BB1279 4-1/2" x 4-1/2" (114 mm x 114 mm),

US26D

Standard Weight - Plain Bearing

Example: 1279 4" x 4" (102 mm x 102 mm), US10

Hinge Type Minimum Cycle Requirements

Plain Bearing = 350,000

Standard Weight Ball Bearing = 1,500,000 Heavy Weight Ball Bearing = 2,500,000

There are three factors that determine the weight and structure of the hinge: weight and width of the door and frequency of use. It is advisable to include the approximate weight of additional hardware that will be installed on the door.

Determine the Size of Hinge

The first thing to find is the height of the hinge. Follow the examples below. These are only examples. Job situations will offer many more variables.

Only on the full mortise hinges are there two dimensions, such as a $4-1/2" \times 4-1/2"$ (114 x 114 mm). The first dimension indicates the height and the second dimension indicates the width when the hinge is in the open position.

Height of Hinge

Thickness of Door	Width of Door	Height of Hinge
1-3/8" (35 mm) Door	To 32" (813 mm)	3-1/2" (89 mm)
1-3/8" (35 mm) Door	32" to 36" (813 to 914 mm)	4" (102 mm)
1-3/4" (45 mm) Door	To 36" (914 mm)	4-1/2" (114 mm)
1-3/4" (45 mm) Door	36" to 48" (914 to 1219 mm)	5" (127 mm)
1-3/4" (45 mm) Door	Over 48" (1212 mm)	6" (152 mm)
2", 2-1/4", 2-1/2" Door (51, 57 & 64 mm)	To 42" (1067 mm)	5" (127 mm) Heavy Weight
2", 2-1/4", 2-1/2" Door (51, 57 & 64 mm)	Over 42" (1067 mm)	6" (152 mm) Heavy Weight

Width of Hinge

There are three dimensions to know in order to determine the minimum width of the hinge: door thickness, hinge backset, and clearance required.

1. When figuring the calculations for a wood door and wood frame, the door is flush with the casing or face of the frame. When figuring the calculations for a wood or metal door with a hollow metal frame, the door is inset approximately 1/8" (3.2 mm).
2. For doors up to 2-1/4'' (57 mm) thick, the hinge backset is 1/4'' (6.4 mm) from the back face of the door.
3. For doors over 2-1/4'' (57 mm) thick, the hinge backset is 3/8'' (9.5 mm) from the back face of the door.

Once these dimensions are known, the formula can then be applied. Take the door thickness, subtract the backset, multiply by two, and add the clearance required. If the hinge size is not standard, then go to the next larger hinge width. If the width of the hinge is greater than the height of the hinge [example: 4-1/2" x 6" (114 mm x 152 mm)] this is referred to as a wide throw hinge. This would apply only to full mortise hinges.

GENERAL INFORMATION - SELECTING A HINGE

Door Thickness	Standard Backset	Max. Clearance Provided	Width of Hinge
1-3/8"	1/4" (6.4 mm)	1-1/4" (32 mm)	3-1/2" (89 mm)
(35 mm)		1-3/4" (45 mm)	4" (102 mm)
1-3/4" (45 mm)	1/4" (6.4 mm)	1" (25 mm) 1-1/2" (38 mm) 2" (51 mm) 3" (76 mm)	4" (102 mm) 4-1/2" (114 mm) 5" (127 mm) 6" (152 mm)
2" (51 mm)	1/4" (6.4 mm)	1" (25 mm) 1-1/2" (38 mm) 2-1/2" (64 mm)	4-1/2" (114 mm) 5" (127 mm) 6" (152 mm)
2-1/4"	1/4" (6.4 mm)	1" (25 mm)	5" (127 mm)
(57 mm)		2" (51 mm)	6" (152 mm)
2-1/2"	3/8" (9.5 mm)	3/4" (19 mm)	5" (127 mm)
(64 mm)		1-3/4" (45 mm)	6" (152 mm)

Minimum Width of Hinge

Determine the Number of Hinges

The next determination is the number of hinges per door leaf. A general rule of thumb: one hinge for every 30" (762 mm) of door height or fraction thereof.

Door Height	Number of Hinges
Up to 60" (1524 mm)	2 Hinges
Over 60" (1524 mm) and not over
90" (2286 mm)	3 Hinges
Over 90" (2286 mm) and not over
120" (3048 mm)	4 Hinges

For doors with a width greater than 37" (940 mm) to 48" (122 mm), an extra hinge could be used for additional strength. The extra hinge helps support the additional weight and tension applied to the frame created by the wider door width.

Doors up to 60" (1524 mm) in height shall be provided with two hinges and an additional hinge for each additional 30" (762 mm). Where spring hinges are used, at least two shall be provided.

Full Mortise Hinge Height	Frequency of Use	Max Door Weight	Maximum Door Width	Туре
4-1/2" (114 mm)	Low	75	36" (914 mm)	1279
4-1/2" (114 mm)	Medium	150	36" (914 mm)	BB1279
4-1/2" (114 mm)	High	150	36" (914 mm)	BB1168
5" (127 mm)	Low	100	36" (914 mm)	1279
5" (127 mm)	Medium	175	36" (914 mm)	BB1279
5" (127 mm)	High	175	36" (914 mm)	BB1168
6" (152 mm)	Low	125	36" (914 mm)	1279
6" (152 mm)	Medium	230	36" (914 mm)	BB1279
6" (152 mm)	High	230	36" (914 mm)	BB1168

Determine Type of Material

<u>Steel</u>

This has great strength, but it is a corrosive material. If the atmosphere that steel is used in is not stable, steel will begin to rust. The best application for steel is in a controlled environment, such as inside a building where the temperature and humidity are controlled.

Stainless Steel

This also has great strength. It is rust resistant and can be polished to a satin or bright finish. For highly corrosive areas, 316 grade or clear coat over 304L may be recommended. Hager Companies standard grade stainless steel is 304L.

<u>Brass</u>

This material is non-corrosive, rust resistant, and very decorative. However, it has less strength than the steel or stainless steel material. Brass is often used where appearance is of great concern as it may be polished and plated in various finishes.

Both steel and stainless steel hinges may be used on listed fire rated or labeled door openings. Brass material may not be used on fire rated or labeled openings because of the low melting point.

GENERAL INFORMATION - SELECTING A HINGE

Determine Type of Finish

All steel and brass material hinges can be plated to match the available finishes that are listed in the American National Standards Institute, standard ANSI/BHMA A156.18 Materials and Finishes.

Special Resisting Finishes

A nickel undercoat is a standard process that is applied to all steel basted PLATED hinges . The nickel undercoat is an optional process for steel based PAINTED hinges and must be ordered as an option if desired.

Note: Hager Companies only warrants US10B finish over brass base material. If steel base is necessary, Hager Companies recommends US10A lacquer finish.

Antimicrobial Protection

Hager Companies uses a powder coat process to apply antimicrobial treated coating to guarantee durability and protection. Antimicrobial resistance on products is affected by moisture in the air. Silver ions interact with humidity and are released creating a cleaner surface.

Architectural Finish Symbols Powder Coat Finishes

Hager	Description	Steel	Brass & Bronze	Stainless Steel	HEWI#
L1	Flat Black	693	693	N/A	N/A
L2	Dark Bronze	695	695	N/A	N/A
L3	Medium Bronze	694	694	N/A	N/A
LS	Luma Sheen® Aluminum Paint	689	689	N/A	N/A
13P	White	N/A	N/A	N/A	1
83P	Black	N/A	N/A	N/A	8
84P	Olive	N/A	N/A	N/A	62
85P	Brown	N/A	N/A	N/A	9
86P	Burgundy	N/A	N/A	N/A	30
87P	Dark Green	N/A	N/A	N/A	60
88P	Dark Blue	N/A	N/A	N/A	50

U.S. & Hager	Description	Steel	Brass & Bronze	Stainless Steel
2C	Plain Zinc Plate	603	N/A	N/A
H2H x BP	Mechanical Galvanized; Steel Only	N/A	N/A	N/A
3	Bright Brass	632	605	N/A
3A	Bright Brass - Unlacquered	N/A	N/A	N/A
4	Satin Brass	633	606	N/A
5	Satin Brass, Oxidized	638	609	N/A
10	Satin Bronze	639	612	N/A
10A (US11)	Antique Bronze, Lacquered	641/643	N/A	N/A
10B	Antique Bronze, Oiled	640	613	N/A
10Z	Antique Bronze - SPL	N/A	N/A	N/A
10D	Black Nickel, Oiled	640	613	N/A
SS/10Z	Antique Bronze, Stainless Steel	N/A	N/A	N/A
14	Bright Nickel	645	618	N/A
15	Satin Nickel	646	619	N/A
15A	Satin Nickel, Nickel Oxidized & Highlighted	647	620	N/A
17A	Black Nickel, Dull	648	621	N/A
26	Bright Chromium Plated	651	625	N/A
26D	Satin Chromium Plated	652	626	N/A
32	Stainless Steel Metal, Bright	N/A	N/A	629
32D	Stainless Steel Metal, Bright (304)	N/A	N/A	630
32D (316)	Stainless Steel Metal, Satin (316)	N/A	N/A	630
32D (CLR)	Stainless Steel Metal, Satin (Clear Coat)	N/A	N/A	630
Р	Prime Coat	600	600	N/A
PS	Plain Steel	N/A	N/A	N/A
L1	Flat Black	693	693	N/A
L2 (90P)	Dark Bronze	695	695	N/A
L3	Medium Bronze	694	694	N/A
LS	Luma Sheen®	689	689	N/A

GENERAL INFORMATION

Bearing Options

When using steel based hinges, special options are available such as stainless steel pins, stainless steel bearings and stainless steel raceways.

Ball Bearing (BB) - Ball bearings are engineered to throw the knuckle weight against specially hardened steel raceways, which ride on the bearing surfaces. The one-piece cup protects the bearings from moisture and dust. The cup supports no weight so it is not subjected to functional friction, pressure or wear. Lateral wear is minimized because the pin is held against thrust by the hardened steel top and bottom raceways. The bearing units are securely press-fit to the leaf knuckle to prevent loss when the hinge is disassembled.

Oilite Bearings (OB) - The oilite bearing is made of porous metal that has been press-formed and impregnated with oil. The slight pressure and heat generated when the door is operated causes the oil to come to the surface of the bearing causing the surface to be slick and smooth.

Anti-Friction Nylon Bearings (AB/CB) - These are made of resilient engineering plastics that provide a self-lubricant and very strong bearing surface. The nylon acts as a cushion for the door yet it allows the door to flow smoothly on the surface of the nylon with an extremely low wear factor. (AB is standard on 3-knuckle hinges. CB is an option for 5-knuckle hinges).

Care and Maintenance

Hinges must be free swinging without any binding. The use of shims to align hinges, if required, is satisfactory. Steel shims to be used on labeled openings.
Hinges should be well greased and checked on a regular basis for lubrication. We recommend that hinges used in commercial, high-frequency applications or those in extreme environmental conditions be lubricated annually to ensure quiet operation and long life.
Standard hinges are best lubricated by removing the pin, applying a generous coating of lithium grease, and reinserting the pin by driving it completely down to the shoulder of the pin head.
Hospital Tip (HT) hinges that have fixed hinge pins have an oil port on the knuckle for the purpose of lubrication.
Water displacing sprays such as WD-40 are not recommended for hinge lubrication.
To remove dirt, simply wipe with a soft damp cloth. Abrasive cleaners or lacquer thinner should not be used to clean the surface of hinges. To do so will void any warranty for the product.

Determine Handing

On some applications it will be necessary to order hinges that are handed. Most manufacturers use the suffix RH (right hand) and LH (left hand). Another general rule of thumb, most manufacturers make the half surface, half mortise and full surface hinges for right hand use. Conversion from right hand to left hand is very simple; take the pin out of the

knuckle, remove the bottom plug, turn the hinge over, replace the plug in the bottom and the pin in the top of the knuckle, and the handing is reversed.

The hand of a hinge is determined from the key of the door to which it is applied. This is usually the locked side.
When standing keyside, if the door opens away (into the area) to the right, it takes a right hand hinge (also referred to as RH). If it opens to the left, it takes a left hand hinge (also referred to as LH).
When standing keyside, if the door opens (out of the area) toward the right, it takes a left hand hinge (also referred to as right hand reverse bevel – RHRB). If it opens to the left, it takes a right hand hinge (also referred to as a left hand reverse bevel – LHRB).

Additional Considerations Determine Pin and Tip Style

The standard in the industry is the Flat Button Tip for 5-knuckle hinges.
The flush/concealed tip is standard on 3-knuckle. If button tip is required, specify Exposed Tip (ET).
Hospital Tips (HT) are used primarily for security areas in hospitals and in prisons. This tip prevents hanging any objects on the tip of the hinge. Hager provides all hospital tipped hinges with two non-removable cross pins, stainless steel hinge pin, and an oil port for lubrication purposes. If the hinge is ball bearing, the components used for the bearing are made of stainless steel. Using a Hospital Tip on spring hinges voids the UL listing.
Decorative tips such as Acorn, Ball, Steeple, and Urn are used in highly decorative areas of offices and residences.

GENERAL INFORMATION

Swaging

Swaging is a slight offset of the hinge leaf at the barrel. This offset permits the leaves to come closer together when the door is in the closed position. If the hinge were to be left in the natural state after the knuckle was rolled, the hinge would be referred to as a "flatback". A flatback hinge has a gap between the leaves of approximately 5/16" (7.9 mm). This would allow heat and air-conditioning to escape, not to mention the unsightly gap between the door and frame. Standard gap (Swag) is 1/16", specify "O" Swag for no gap.

The swaging on standard weight and heavy weight full mortise hinges provides 1/16" (1.6 mm) clearance between the leaves when the leaves are in the closed position. Full mortise hinges used on beveled doors will affect lockside clearance, especially for wide throw applications.

Safety Stud

The Safety Stud (SH) 3/16" (4.8 mm) projection is a feature that places a stud on one leaf and a locking hole on the other leaf. When the door is closed, the stud is anchored into the opposite leaf. Even if the hinge pin is removed, the door is secure because the leaves are locked together.

Reverse Security Stud

The Reverse Security Stud (RSS) 7/16" (11.1 mm) projection is a feature that has a welded stud projecting from the back of both leaves into the reinforcing plate of both the frame and the door. It is intended to keep the hinge locked in place from abuse of battering or trying to shear the hinge and screws.

This feature is primarily used in prisons and psychiatric areas.

Tip Styles

Flat Button Tip (ET - 3 Knuckle)

Tri-Con Flush Pin Hospital Tip (HT)

Acorn Tip Ball Tip Steeple Tip

Non-Removable Pin

only.

Security Features

The Non-Removable Pin (NRP) hinge barrell is drilled and tapped to receive a small set screw which is tightened against the hinge pin. The pin has a groove in the position where the set screw makes contact, allowing the set screw to seat. The set screw is positioned so it cannot be reached unless the door is opened. If pin removal is necessary, the set screw is merely removed and the pin tapped from the bottom in the usual manner.

Three additional features that are commonly used are: Non-Removable Pin (NRP), Safety Stud (SH), and Reverse Security Stud (RSS). These features are intended as deterrents

GENERAL INFORMATION

Standard Screw Packs for Full Mortise Architectural Hinges

Part Number	Size	Finish	Screws
700, AB700, 1279, BB1279, EC1100, EC1105, 1250 (with or without NRP), ECBB1100	4-1/2" x 4-1/2" 4-1/2" x 4"	US3, US4, US5, US10, US10A (US11), US10B, US15, US15A, US26, US26D, USP	AMS & AWS
Other than listed above	4-1/2"	Other than listed above	AMS & 1/2 WS
All	3-1/2"	All	AWS & 1/2 MS
All	4"	All	AWS & 1/2 MS
All	5"	All	AMS & 1/2 WS
All	6"	All	AWS & 1/2 MS
All	8"	All	AWS & 1/2 MS
All hinges with decorative tips	All	All	AWS

Fire-Rated Application

	Maximum Door Size		Minimum Hinge Size
Door Rating (Hr)	Width	Height	Height	Thickness	Type Hinge
For 1-3/4" (44.5 mm) or thicker doors
3, 1-1/2, 1, 3/4, 1/2, 1/3	4 (1.22)	10 (3.05)	4-1/2 (114.3)	0.180 (4.57)	Steel, mortise or surface
3, 1-1/2, 1, 3/4, 1/2, 1/3	4 (1.22)	8 (2.44)	4-1/2 (114.3)	0.134 (3.40)	Steel, mortise or surface
1-1/2, 3/4, 1/2, 1/3	3-1/16 (0.96)	8 (2.44)	6 (152.4)	0.225 (5.72)	Steel, olive knuckle or paumelle
3, 1-1/2, 1, 3/4, 1/2, 1/3	4 (1.22)	10 (3.05)	4 (101.6)	0.225 (5.72)	Steel pivots (including top, bottom, and intermediate)
1-1/2, 1, 3/4, 1/2, 1/3	3 (0.91)	5 (1.52)	4 (101.6)	0.130 (3.30)	Steel, mortise or surface
1-1/2, 1, 3/4, 1/2, 1/3	2 (0.61)	3 (0.91)	3 (76.2)	0.092 (2.34)	Steel, mortise or surface
3, 1-1/2, 1, 3/4, 1/2, 1/3	3 (0.91)	7 (2.13)	4-1/2 (114.3)	0.134 (3.40)	Steel, mortise or surface (labeled, self-closing, spring type)
3, 1-1/2, 1, 3/4, 1/2, 1/3	3 (0.91)	7 (2.13)	4 (101.6)	0.105 (2.67)	Steel, mortise or surface (labeled, self-closing, spring type)
For 1-3/8" (34.9 mm) doors
3, 1-1/2, 3/4, 1/2, 1/3	3 (0.91)	7 (2.13)	3-1/2 (89.9)	0.123 (3.12)	Steel, mortise or surface
3, 1-1/2, 1, 3/4, 1/2, 1/3	2-2/3 (0.81)	7 (2.13)	3-1/2 (89.9)	0.105 (2.67)	Steel, mortise or surface (labeled, self-closing, spring type)

Notes:

1. All hinges or pivots, except spring hinges, shall be of the ball bearing type. Hinges or pivots employing other anti-friction bearing surfaces shall be permitted if they meet the requirements of ANSI A156.1, Standard for Butts and Hinges. Spring hinges shall be labeled and shall meet the requirements of ANSI A156.17, Standard for Self Closing Hinges and Pivots, Grade 1.
2. Heavy weight hinges 4-1/2" (114 mm) high, 0.180" (4.57 mm) thick shall be permitted for use on wide and heavy doors or doors that are subjected to heavy use or unusual stress.
3. Some manufacturers can provide fire doors with hinges of lighter weight that are not of the ball bearing type where they are part of a listed assembly and meet the requirements of ANSI A156.1, Standard for Butts and Hinges, and have been tested to a minimum of 350,000 cycles.
4. Pivot sets made up of components that are smaller or of a lighter gauge than shown in this table shall be permitted to be used, provided they meet the requirements of ANSI A156.4, Door Controls (Closers) and are in accordance with the manufacturer's label service procedures.

SPECIALTY HINGES

Spring

NFPA 80 has restricted the use of architectural grade spring hinges to firerated doors of a maximum size of 3'0" x 7'0" (914 mm x 2134 mm). Hager spring hinges have been tested and labeled for up to a 4'0" x 8'0" (1219 mm x 2438 mm) door when a minimum of three springs are used. Spring hinges must be used with ball bearing hinges. Do not use plain bearing hinges with spring hinges.

Raised Barrel and Jamb Surface Mount

This option is used when the door is set back into the frame. The hinge knuckle is offset to allow it to clear the obstruction of the frame. There are three different types of applications:

On the Jamb Surface Mount (JSM) application, the door is double mortised to accommodate both hinge leaves; it is also referred to as double mortise. The Jamb Surface Mount may be applied to either a square or beveled edged door. For cased opening, sometimes referred as one leaf swagged flat.

The Raised Barrel for Square Edged (RBS) and the Raised Barrel for Beveled Edged (RBB) door applications are mortised into the frame and door as a standard full mortise hinge. Standard offset is 3/8" (10 mm). Depending on the depth of the frame, all three of these applications may restrict the degree of opening. Specify handing and door thickness.

Swing Clear

This is used when the passage area must be the full width of the opening. Swing clear hinges are designed to swing the door completely clear of the opening when the door is opened 95°. Assembled RH, reversible to LH. Can be ordered as LH.

Detention

Investment cast full mortise hinges (IHTHB953 Series) are the standard 4-1/2" x 4-1/2" (114 mm x 114 mm) size with a mortise depth of 0.187" (4.7 mm). These hinges can carry doors weighing up to 600 pounds.

Anchor

The anchor hinges are intended for use on heavy wood or hollow metal doors in high frequency applications such as hospitals, schools, and public use buildings. These hinges are especially designed for use on doors where additional hardware (door closers or holders) may cause excessive strain or abuse to the door, frame, and/or hinges.

Anchor plates may be attached to either the frame and/or door. This prevents the hinges from pulling loose on the door or the frame.

There are two variations of the reinforcing/anchor hinge: one has a single extension leaf which is mortised into the frame only; the second has two extension leaves. One leaf is mortised into the frame and the other leaf is mortised into the top edge of the door. It will be necessary to know if the doors are square edged or beveled edged.

Aluminum Entrance

A slip-in hinge, plain bearing or ball bearing, is used with aluminum doors and frames. These hinges are manufactured for low to average frequency and medium weight aluminum doors and frames.

1277 or BB1277 – Both leaves are drilled and tapped for insertion into a slot in the door and the frame.

1278 or BB1278 – One leaf has the standard template hole punch and countersinking and the other leaf is drilled and tapped for insertion into a slot in the door or frame.

SPECIALTY HINGES

DROP LEAF HINGES

BB1279 Ball Bearing - Standard Weight

BB1168

Ball Bearing - Heavy Weight

Drop leaf applied to door will lower the door away from the head 1/8"
Adjustable to 1/16" drop by repositoning and removing one of the 1/16" spacers
Non-rising removable pin with button tip and plug
Handed. Non-reversible
Also available 1/4" drop

Hinge Size		Gauge of Hole		Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

Note: Additional sizes and hinges available. Contact Hager Customer Service for information.

UNEQUAL LEAF HINGES

BB12/9

Ball Bearing - Standard Weight

Two ball bearings
Steel with steel pin
For use on medium doors requiring medium frequency service

BB1168

Ball Bearing - Heavy Weight

Four ball bearings
Steel with steel pin
For use on heavy doors requiring high frequency service
For use when door and frame have 4-1/2" and 5" cut-outs
An equal amount of material is trimmed from the top and bottom leaf
Two/Four ball bearings
Non-rising removable pin with button tip and plug
Handed. Right hand standard.
Unequal top/bottom available. Contact Hager Customer Service for infomation

Hinge Size		Gauge of Hole		Screw Size
Inches	mm	Metal	Count	Machine	Wood
5 x 4-1/2	127 x 114	0.180	8	1/2 x 12-24	1-1/4 x 12

Note: Additional sizes and hinges available. Contact Hager Customer Service for information.

SHORT LEAF HINGES

BB1279

Ball Bearing - Standard Weight

Two ball bearings
Steel with steel pin
For use on medium doors requiring medium frequency service

BB1191

Ball Bearing - Standard Weight

Two ball bearings
Brass with stainless steel pin or stainless steel with stainless steel pin
For use on medium doors requiring medium frequency service

BB1168

Ball Bearing - Heavy Weight

Four ball bearings
Steel with steel pin
For use on heavy weight doors requiring high frequency service

BB1199

Ball Bearing - Heavy Weight

Four ball bearings
Brass with stainless steel pin or stainless steel with stainless steel pin
For use on heavy doors requiring high frequency service
Short leaf applied to door will move the door 1/8" away from the stop. Reverse movement is accomplished by applying the short leaf to the frame.
Non-rising removable pin with button tip and plug
Handed. Right hand standard. Reversible to left hand.

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4-3/8	114 x 111	0.134	8	1/2 x 12-24	1-1/4 x 12

ELECTRIC HINGES

The electric hinge provides an easy means to monitor the opening as well as transferring power from the frame into the door.

Electric hinge modifications can be either exposed on the surface of the hinge or concealed in the hinge. When concealed, the modifications are not visible and normally go undetected by personnel using the openings.

All of the Hager Companies electric hinges have been tested through UL in order that our products can be used on fire-rated or labeled openings.

Another important point to remember, an electrically modified hinge is for low voltage power transfer only (48 volts or under) . Higher voltages are not allowed because of the potential dangers. Also a consideration is the amperage rating of the power transfer hinges. Hager's 18 gauge wires are rated for 50 volts AC/DC at 10 amps continuous. The maximum inrush is 20 AMPS for 4 seconds per wire. Hager 28 gauge wires include amperage ratings of 3.5 AMPS/continuous duty and 16.0 AMPS/ intermittent duty (pulse).

Modifications are made to full mortise hinges. Swing Clear modifications are only available on heavy weight hinges. For other applications, consult Hager Engineering for availability.

It is recommended that the CENTER HINGE LOCATION be used with all electrically modified hinges.

Hager Companies recommends the use of a mortar box or jamb box in order to protect the wire terminations on the inside of the frame. If this box is not used, the grout that may be poured into the frame will destroy the wiring and usually void the warranty on the product.

HINGE SELECTOR - FULL MORTISE & HALF MORTISE HINGES

	Full Mortise	Half Mortise
Hinge Description	Hollow Metal or Wood Door	Hollow Metal or Wood Door
	Hollow Metal or Wood Frame	Channel Iron Frame
Tri-Con Std. Wt. PB, Steel	700 AWS/AMS Variable
Tri-Con Std. Wt. PB, Brass/Stainless Steel	800
Tri-Con Std. Wt. AB, Steel	AB700 Limited sizes available
Tri-Con Std. Wt. AB, Brass/Stainless Steel	AB800 Limited sizes available
Tri-Con Hvy. Wt. AB, Steel	AB750 Limited sizes available
Tri-Con Hvy. Wt. AB, Brass/Stainless Steel	AB850 Limited sizes available
Spring Hinge Std. Wt., Steel	1250
Std. Wt., PB, Steel	1279	1129
Std. Wt., PB, Brass/Stainless Steel	1191
2BB, Std. Wt., Steel	BB1279	BB1129
2BB, Std. Wt., Brass/Stainless Steel	BB1191	BB1109
4BB, Hvy Wt., Steel	BB1168	BB1138 6 x 1-3/4 only
4BB, Hvy Wt., Brass/Stainless Steel	BB1199	BB2098
3K/5K Anchor Hinge Steel, One Prong	AB7505
3K/5K Anchor Hinge Brass/Stainless Steel One Prong	AB8505
3K/5K Anchor Hinge Steel, Two Prong, Square Edge Door	AB7506
3K/5K Anchor Hinge Brass/Stainless Steel, Two Prong/Square Edge Door	AB8506
3K/5K Anchor Hinge Steel/Two Prong, Beveled Edge Door	AB7508
3K/5K Anchor Hinge Brass/Stainless Steel, Two Prong/Beveled Edge Door	AB8508/BB1196
3K/5K Anchor Hinge Steel/One Long/One Short Prong/Square Edge Door	AB7507
3K/5K Anchor Hinge Brass/Stainless Steel/One Long/One Short Prong/Square Edge Door	AB8507/BB1195
3K/5K Anchor Hinge Steel/One Long/One Short Prong/Beveled Edge Door	AB7509
3K/5K Anchor Hinge Brass/Stainless Steel/One Long/One Short Prong/Beveled Edge Door	AB8509/BB1197
Bronze Pivot Hinge - Top	495
Bronze Pivot Hinge - Intermediate	496
Bronze Pivot Hinge - Bottom	497
3K/5K Swing Clear/Std. Wt., BB Steel/Beveled Edge Door	AB7001/BB1260
3K/5K Swing Clear/Std. Wt., BB Steel/Beveled Edge Door	AB7002/BB1261
3K/5K Swing Clear/Hvy. Wt., BB Steel/Square Edge Door	AB7501/BB1262	AB7511
3K/5K Swing Clear/Hvy. Wt., BB Steel/ Beveled Edge Door	AB7502/BB1263	AB7512
3K/5K Swing Clear/Hvy. Wt., BB Steel
3K/5K Std. Wt., PB, Wide Throw/Steel	700/1279
3K/5K Std. Wt., PB, Wide Throw/Brass/Stainless Steel	800/1191
3K/5K Std. Wt., AB, Wide Throw/Steel	AB700/BB1279
3K/5K Std. Wt., AB, Wide Throw/Brass/Stainless Steel	AB800/BB1191
3K/5K Hvy. Wt., AB, Wide Throw/Steel	AB750/BB1168
3K/5K Hvy. Wt., AB, Wide Throw/Brass/Stainless Steel	AB850/BB1199

For Hospital Tip, use prefix "HT" on above number. Hospital Tip hinges are available on all architectural hinges with the exception of anchor hinges. Note: When ordering round corner hinges, please specify a radius of either 1/4" (6.4 mm) or 5/8" (15.9 mm). If radius is not specified, 1/4" (6.4 mm) will be supplied. Note: For special requirements - In the event a particular hinge is not found to meet your requirements, please contact our Customer Service Department and provide Hager with the specific requirements. The Hager Technical Service Staff will prepare drawings for the appropriate application.

HINGE SELECTOR - FULL SURFACE & HALF SURFACE HINGES

	Full Surface	Half Surface
Hinge Description	Composite or Tubular Steel Door	Composite or Wood Door
	Channel Iron Frame	Hollow Metal or Wood Frame
Tri-Con Std. Wt. PB, Steel
Tri-Con Std. Wt. PB, Brass/Stainless Steel
Tri-Con Std. Wt. AB, Steel
Tri-Con Std. Wt. AB, Brass/Stainless Steel
Tri-Con Hvy. Wt. AB, Steel
Tri-Con Hvy. Wt. AB, Brass/Stainless Steel
Spring Hinge Std. Wt., Steel
Std. Wt., PB, Steel		1173
Std. Wt., PB, Brass/Stainless Steel
2BB, Std. Wt., Steel	BB2171	BB1173
2BB, Std. Wt., Brass/Stainless Steel		BB2112
4BB, Hvy Wt., Steel	BB2168/BB2169	BB1163 Limited sizes available
4BB, Hvy Wt., Brass/Stainless Steel		BB2113
3K/5K Anchor Hinge Steel, One Prong
3K/5K Anchor Hinge Brass/Stainless Steel One Prong
3K/5K Anchor Hinge Steel, Two Prong, Square Edge Door
3K/5K Anchor Hinge Brass/Stainless Steel, Two Prong/Square Edge Door
3K/5K Anchor Hinge Steel/Two Prong, Beveled Edge Door
3K/5K Anchor Hinge Brass/Stainless Steel, Two Prong/Beveled Edge Door
3K/5K Anchor Hinge Steel/One Long/One Short Prong/Square Edge Door
3K/5K Anchor Hinge Brass/Stainless Steel/One Long/One Short Prong/Square Edge Door
3K/5K Anchor Hinge Steel/One Long/One Short Prong/Beveled Edge Door
3K/5K Anchor Hinge Brass/Stainless Steel/One Long/One Short Prong/Beveled Edge Door
Bronze Pivot Hinge - Top
Bronze Pivot Hinge - Intermediate
Bronze Pivot Hinge - Bottom
3K/5K Swing Clear/Std. Wt., BB Steel/Beveled Edge Door
3K/5K Swing Clear/Std. Wt., BB Steel/Beveled Edge Door
3K/5K Swing Clear/Hvy. Wt., BB Steel/Square Edge Door
3K/5K Swing Clear/Hvy. Wt., BB Steel/ Beveled Edge Door
3K/5K Swing Clear/Hvy. Wt., BB Steel	AB7523/BB1266	AB7534
3K/5K Std. Wt., PB, Wide Throw/Steel
3K/5K Std. Wt., PB, Wide Throw/Brass/Stainless Steel
3K/5K Std. Wt., AB, Wide Throw/Steel
3K/5K Std. Wt., AB, Wide Throw/Brass/Stainless Steel
3K/5K Hvy. Wt., AB, Wide Throw/Steel
3K/5K Hvy. Wt., AB, Wide Throw/Brass/Stainless Steel

CONCEALED LEAF - FULL MORTISE

TWO KNUCKLE HINGES

920

Plain Bearing - Standard Weight Steel with steel pin (ANSI A8133)

AB920

Concealed Anti-Friction Bearing - Standard Weight

Steel with steel pin (ANSI A8112)

AB923

Concealed Anti-Friction Bearing - Standard Weight

Brass with stainless steel pin (ANSI A2112) or stainless steel with stainless steel pin (ANSI A5112)
Handed
With door closer use ball bearing hinge or anti-friction
For use on medium weight doors or doors requiring medium frequency service

Hinge Size		Gauge of		Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

THREE KNUCKLE HINGES

700 AMS & AWS Variable Plain Bearing - Standard Weight

Steel with steel pin (ANSI A8133)

800 Plain Bearing - Standard Weight

Brass with stainless steel pin (ANSI A2133) or stainless steel with stainless steel pin (ANSI A5133)
Non-rising removable pin with flush pin and plug
With door closer use ball bearing hinge
For use on medium weight doors or doors requiring low frequency service

Limited sizes available

AB700

Concealed Anti-Friction Bearing - Standard Weight

Steel with steel pin (ANSI A8112)

AB800 Some sizes & 5/8" radius Concealed Anti-Friction Bearing - Standard Weight

Brass with stainless steel pin (ANSI A2112) or stainless steel with stainless steel pin (ANSI A5112)
Non-rising removable pin with flush pin and plug
For use on medium weight doors or doors requiring medium frequency service

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
*3-1/2 x 3-1/2	89 x 89	0.119	6	1/2 x 10-24	1 x 9
*4 x 4	102 x 102	0.129	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12
5 x 4	127 x 102	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 5	127 x 127	0.145	8	1/2 x 12-24	1-1/4 x 12

^* Not available on 800 or AB800

THREE KNUCKLE HINGES

WTAB700

Concealed Anti-Friction Bearing -Standard Weight - Wide Throw Steel with steel pin (ANSI A8112)

WTAB800

Concealed Anti-Friction Bearing -Standard Weight - Wide Throw

Brass with stainless steel pin (ANSI A2112) or stainless steel with stainless steel pin (ANSI A5112)
For square edge doors. Consult Hager Tech Service for bevel application.
Wide throw
Non-rising removable pin with flush pin and plug
For use on medium weight doors or doors requiring medium frequency service
Note: Wide throw hinges will reduce the weight capacity. Consult Hager Tech Service.
Limited sizes available

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 5	114 x 127	0.134	8	1/2 x 12-24	1-1/4 x 12
*4-1/2 x 6	114 x 152	0.134	8	1/2 x 12-24	1-1/4 x 12

Note: Weight capacity diminishes the farther the pin is away from the door. *Not available on AB700 & AB800

AB750

Concealed Anti-Friction Bearing - Heavy Weight

Steel with steel pin (ANSI A8111)

AB850

Concealed Anti-Friction Bearing - Heavy Weight

Brass with stainless steel pin (ANSI A2111) or stainless steel with stainless steel pin (ANSI A5111)
Non-rising removable pin with flush pin and plug
For use on heavy weight doors or doors requiring high frequency service
Limited sizes available

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
*3-1/2 x 3-1/2	89 x 89	0.119	6	1/2 x 10-24	1 x 9
*4 x 4	102 x 102	0.129	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12
5 x 4	127 x 102	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 5	127 x 127	0.145	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.180	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.190	8	1/2 x 12-24	1-1/4 x 12
5 x 5	127 x 127	0.190	8	1/2 x 12-24	1-1/4 x 12
6 x 4-1/2	152 x 114	0.203	10	1/2 x 1/4-20	1-1/2 x 14
6 x 5	152 x 127	0.203	10	1/2 x 1/4-20	1-1/2 x 14
6 x 6	152 x 152	0.203	10	1/2 x 1/4-20	1-1/2 x 14

^* Not available on 800 or AB800

THREE KNUCKLE HINGES

WTAB750

Concealed Anti-Friction Bearing -Heavy Weight - Wide Throw Steel with steel pin (ANSI A8111)

WTAB850

Concealed Anti-Friction Bearing -Heavy Weight - Wide Throw

Brass with stainless steel pin (ANSI A2111) or stainless steel with stainless steel pin (ANSI A5111)
Wide throw
Non-rising removable pin with flush pin and plug
For use on heavy weight doors or doors requiring high frequency service

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 5	114 x 127	0.180	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 6	114 x 152	0.180	8	1/2 x 12-24	1-1/4 x 12

FIVE KNUCKLE HINGES

1191

Plain Bearing - Standard Weight Brass with stainless steel pin (ANSI A2133) or stainless steel with stainless steel pin (ANSI A5133)

1279

Plain Bearing - Standard Weight

Steel with steel pin (ANSI A8133)
Non-rising removable pin with button tip and plug
Use ball bearing hinge when door closer is installed on door
3-1/2" x 3-1/2" (89 mm x 89 mm) available with reverse hole pattern
For use on medium weight doors or doors requiring low frequency service

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
2 x 2	51 x 51	0.083	4	-	3/4 x 8
2-1/2 x 2-1/2	64 x 64	0.089	6	-	3/4 x 8
3 x 3	76 x 76	0.097	6	-	1 x 9
3-1/2 x 3-1/2	89 x 89	0.119	6	1/2 x 10-24	1 x 9
4 x 4	102 x 102	0.129	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12
5 x 4	127 x 102	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 5	127 x 127	0.145	8	1/2 x 12-24	1-1/4 x 12
6 x 4-1/2	152 x 114	0.160	10	1/2 x 1/4-20	1-1/2 x 14
6 x 5	152 x 127	0.160	10	1/2 x 1/4-20	1-1/2 x 14
6 x 6	152 x 152	0.160	10	1/2 x 1/4-20	1-1/2 x 14

FIVE KNUCKLE HINGES

WT1191

Plain Bearing - Standard Weight - Wide Throw

Brass with stainless steel pin (ANSI A2133) or stainless steel with stainless steel pin (ANSI A5133)

WT1279

Plain Bearing - Standard Weight - Wide Throw

Steel with steel pin (ANSI A8133)
Wide throw
Non-rising removable pin with button tip and plug
Use ball bearing hinge when door closer is installed on door
For use on medium weight doors or doors requiring low frequency service
Note: Wide throw hinges will reduce the weight capacity. Consult Hager Tech Service.

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
3-1/2 x 5	89 x 127	0.119	6	1/2 x 10-24	1 x 9
3-1/2 x 6	89 x 152	0.119	6	1/2 x 10-24	1 x 9
4 x 5	102 x 127	0.129	8	1/2 x 12-24	1-1/4 x 12
4 x 6	102 x 152	0.129	8	1/2 x 12-24	1-1/4 x 12
4 x 7	102 x 178	0.129	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 5	114 x 127	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 6	114 x 152	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 7	114 x 178	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 8	114 x 203	0.134	8	1/2 x 12-24	1-1/4 x 12
5 x 6	127 x 152	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 7	127 x 178	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 8	127 x 203	0.145	8	1/2 x 12-24	1-1/4 x 12

CB1191

Concealed Bearing - Standard Weight

Stainless steel with stainless steel pin (ANSI A5112) or brass
Non-rising removable pin with button tip and plug

Hinge Size	Hinge Size		Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
3-1/2 x 3-1/2	89 x 89	0.119	6	-	1 x 9
4 x 4	102 x 102	0.129	8	-	1-1/4 x 12
4-1/2 x 4	114 x 102	0.134	8	-	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	-	1-1/4 x 12
5 x 4	127 x 102	0.145	8	-	1-1/4 x 12
5 x 4-1/2	127 x 114	0.145	8	-	1-1/4 x 12
5 x 5	127 x 127	0.145	8	-	1-1/4 x 12
6 x 4-1/2	152 x 114	0.160	10	-	1-1/2 x 14
6 x 5	152 x 127	0.160	10	-	1-1/2 x 14
6 x 6	152 x 152	0.160	10	-	1-1/2 x 14

FIVE KNUCKLE HINGES

BB1191

Ball Bearing - Standard Weight

Brass with stainless steel pin (ANSI A2112) or stainless steel with stainless steel pin (ANSI A5112)

BB1279

Ball Bearing - Standard Weight

Steel with steel pin (ANSI A8112)
Two ball bearings
Non-rising removable pin with button tip and plug
3-1/2" x 3-1/2" (89 x 89 mm) BB1279 available with reversible hole pattern
For use on medium weight doors or doors requiring medium frequency service

WTBB1191

Ball Bearing - Standard Weight - Wide Throw

Brass with stainless steel pin (ANSI A2112) or stainless steel with stainless steel pin (ANSI A5112)

WTBB1279

Ball Bearing - Standard Weight - Wide Throw

Steel with steel pin (ANSI A8112)
Wide throw
Two ball bearings
Non-rising removable pin with button tip and plug
For use on medium weight doors or doors requiring medium frequency service

Hinge Size		Gauge of Hole	Hole Screw Size
Inches	mm	Metal	Count	Machine	Wood
3-1/2 x 3-1/2	89 x 89	0.119	6	1/2 x 10-24	1 x 9
4 x 3-1/2	102 x 89	0.129	8	1/2 x 10-24	1-1/4 x 12
4 x 4	102 x 102	0.129	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12
5 x 4	127 x 102	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 5	127 x 127	0.145	8	1/2 x 12-24	1-1/4 x 12
6 x 4-1/2	152 x 114	0.160	10	1/2 x 1/4-20	1-1/2 x 14
6 x 5	152 x 127	0.160	10	1/2 x 1/4-20	1-1/2 x 14
6 x 6	152 x 152	0.160	10	1/2 x 1/4-20	1-1/2 x 14

Note: Optional concealed bearings available, see page 5 for options.

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
3-1/2 x 5	89 x 127	0.119	6	1/2 x 10-24	1 x 9
3-1/2 x 6	89 x 152	0.119	6	1/2 x 10-24	1 x 9
4 x 5	102 x 127	0.129	8	1/2 x 12-24	1-1/4 x 12
4 x 6	102 x 152	0.129	8	1/2 x 12-24	1-1/4 x 12
4 x 7	102 x 178	0.129	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 5	114 x 127	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 6	114 x 152	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 7	114 x 178	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 8	114 x 203	0.134	8	1/2 x 12-24	1-1/4 x 12
5 x 6	127 x 152	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 7	127 x 178	0.145	8	1/2 x 12-24	1-1/4 x 12
5 x 8	127 x 203	0.145	8	1/2 x 12-24	1-1/4 x 12

FIVE KNUCKLE HINGES

BB1168

Ball Bearing - Heavy Weight Steel with steel pin (ANSI A8111)

BB1199

Ball Bearing - Heavy Weight

Brass with stainless steel pin (ANSI A2111) or stainless steel with stainless steel pin (ANSI A5111)
Four ball bearings
Non-rising removable pin with button tip and plug
For use on heavy weight doors or doors requiring high frequency service

WTBB1168

Ball Bearing - Heavy Weight -Wide Throw

Steel with steel pin (ANSI A8111)

WTBB1199

Ball Bearing - Heavy Weight -Wide Throw

Brass with stainless steel pin (ANSI A2111) or stainless steel with stainless steel pin (ANSI A5111)
Wide throw
Four ball bearings
Non-rising removable pin with button tip and plug
For use on heavy weight doors or doors requiring high frequency service

Hinge Size	Hinge Size		Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4	114 x 102	0.180	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.180	8	1/2 x 12-24	1-1/4 x 12
5 x 4	127 x 102	0.190	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.190	8	1/2 x 12-24	1-1/4 x 12
5 x 5	127 x 127	0.190	8	1/2 x 12-24	1-1/4 x 12
6 x 4-1/2	152 x 114	0.203	10	1/2 x 1/4-20	1-1/2 x 14
6 x 5	152 x 127	0.203	10	1/2 x 1/4-20	1-1/2 x 14
6 x 6	152 x 152	0.203	10	1/2 x 1/4-20	1-1/2 x 14
8 x 6	203 x 152	0.203	16	1/2 x 1/4-20	1-1/2 x 14
8 x 8	203 x 203	0.203	16	1/2 x 1/4-20	1-1/2 x 14

4-1/2 X 4-1/2	114 X 114	0.180	8	1/2 X 12-24	1-1/4 X 12
5 x 4	127 x 102	0.190	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.190	8	1/2 x 12-24	1-1/4 x 12
5 x 5	127 x 127	0.190	8	1/2 x 12-24	1-1/4 x 12
6 x 4-1/2	152 x 114	0.203	10	1/2 x 1/4-20	1-1/2 x 14
6 x 5	152 x 127	0.203	10	1/2 x 1/4-20	1-1/2 x 14
6 x 6	152 x 152	0.203	10	1/2 x 1/4-20	1-1/2 x 14
8 x 6	203 x 152	0.203	16	1/2 x 1/4-20	1-1/2 x 14
8 x 8	203 x 203	0.203	16	1/2 x 1/4-20	1-1/2 x 14
Note: Ontional concealed bearings available see page 5 for entions

Note: Optional concealed bearings available, see page 5 for options.

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 5	114 x 127	0.180	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 6	114 x 152	0.180	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 7	114 x 178	0.180	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 8	114 x 203	0.180	8	1/2 x 12-24	1-1/4 x 12
5 x 6	127 x 152	0.190	8	1/2 x 12-24	1-1/4 x 12
5 x 7	127 x 178	0.190	8	1/2 x 12-24	1-1/4 x 12
5 x 8	127 x 203	0.190	8	1/2 x 12-24	1-1/4 x 12

FULL MORTISE - CONCEALED ELECTRIC

EXPOSED ELECTRIC MODIFICATIONS

The following exposed electric modifications are available on our architectural grade ball bearing and anti-friction bearing hinges. To order a hinge with exposed electric modification, please add the modification code to the product number (for example, BB1279 E2).

E2 Electric Contact

Three or five knuckle
Available on architectural grade ball bearing and anti-friction bearing
Two contacts minimum required to transfer electrical current
Design includes insulated copper contacts
Furnished with non-removable pins

E2/E1S

Electric Contact/Switch

Three or five knuckle
Available on architectural grade ball bearing and anti-friction bearing
Single pole, double throw switch
Design includes insulated copper contacts
Furnished with non-removable pins

Hinge Size
Inches	Contacts
4 x 4	102 x 102	2 or 3
4-1/2 x 4-1/2	114 x 114	2, 3, or 4
5 x 5	127 x 127	2, 3, or 4

Contact Maximum Electrical Rating
Volts	Amperes
48 VDC	3.5 amps 16.0 amps	CONTINUOUS PULSE

Hinge Size
Inches	mm
4 x 4	102 x 102
4-1/2 x 4-1/2	114 x 114
5 x 5	127 x 127

	Contact Maximum Electrical Rating
Volts	Amperes
48 VDC	3.5 amps 16.0 amps	CONTINUOUS PULSE
Switch Maximum Electrical Rating
	24 VDC @ .250 amps

E1S

Electric Switch

Three or five knuckle
Available on architectural grade ball bearing and anti-friction bearing
Single pole, double throw switch
Furnished with non-removable pins

Hinge Size
Inches	mm
4 x 4	102 x 102
4-1/2 x 4-1/2	114 x 114

5 x 5 127 x 127

Switch Maximum Electrical Rating
24 VDC @ .250 amps

FULL MORTISE - CONCEALED ELECTRIC

CONCEALED ELECTRIC MODIFICATIONS

The following concealed electric modifications are available on our architectural grade ball bearing and anti-friction bearing hinges. To order a hinge with concealed electric modification, please add the modification code to the product number (for example, BB1279 EMN).

EMN

Electric Monitor Only

Three or five knuckle
Available on architectural grade ball bearing and anti-friction bearing
Available in steel, brass, or stainless steel
28 gauge wire standard
Standard size available 4" (102 mm) through 8" (203 mm)
Hinge pins are not field removable - NRP variation is not available
Monitoring capability only
Concealed subminiature snap action, SPDT switch
Adjustment feature for a wide range of switch sensitivity
Preset switching circuit
For open loop secure, closed loop secure or single pole double throw (SPDT)

*ETW

Electric Through-Wire Only

Two, three or five knuckle
Available on architectural grade ball bearing and anti-friction bearing
Available in steel, brass, or stainless steel
18 and 28 gauge wire
Standard size available 4" (102 mm) through 8" (203 mm)
Hinge pins are not field removable NRP variation is not available
Low voltage electric current transfer capability only
4, 8, or 12 continuous electrical conductors
For 6 wire, use 8
For 10 wire, use 12

Wire Maximum Electrical Rating
Volts	Amperes
48 VDC	3.5 amps 16.0 amps	CONTINUOUS PULSE

ETM Electric Through-Wire with Monitoring

Three or five knuckle
Available on architectural grade ball bearing and anti-friction bearing
Available in steel, brass, or stainless steel
18 and 28 gauge wire
Standard size available 4" (102 mm) through 8" (203 mm)
Hinge pins are not field removable - NRP variation is not available
Both continuous electric conductors and monitoring capability
Concealed monitor switch and 4, 8 or 10 continuous electrical conductors
Adjustment feature for a wide range of switch sensitivity
For open loop secure, closed loop secure or single pole double throw (SPDT)

Contact Maximum Electrical Rating
Volts	Amperes
48 VDC	3.5 amps CONTINUOUS 16.0 amps PULSE
Switch Maximum Electrical Rating
	30 VDC @ .500 amps

*Quick Connect Option (QC) available with all ETW and ETM hinges - must specify.

FULL MORTISE - CONCEALED ELECTRIC

CONCEALED AIR TRANSFER

The following hinges are available with a concealed air transfer (ATH) modification. They are available on architectural grade ball bearing and anti-friction bearing full mortise. Please note:

ATH modification is for doors that require the transfer of compressed air.
The hinges with ATH modification available use 5/32" (4 mm) plastic air tubing, have quick-connect fittings, and are capable of transferring 80-100 PSI through the air tubing.
Steel or stainless steel hinges are acceptable for use on labeled or fire-rated doors.
Hinge pins are not field removable.
NRP and safety stud are not available.

AB700

Standard Weight Steel

AB800

Standard Weight Stainless steel, brass

AB750 Heavy Weight Steel

AB850

Heavy Weight

Stainless steel, brass

BB1191

Standard Weight Stainless steel, brass

BB1279

Standard Weight Steel

BB1168

Heavy Weight Steel

BB1199

Heavy Weight

Stainless steel, brass

Hinge Size
Inches	mm
4-1/2 x 4	112 x 102
4-1/2 x 4-1/2	114 x 114
5 x 4	127 x 102
5 x 4-1/2	127 x 114
5 x 5	127 x 127

430 Mortar Box

Galvanized steel 0.040 (1 mm)
Dimensions 9" (2.29 mm) length with tabs, 7" (1.78 mm) inside, 1-3/4" x 1-3/4" (45 mm x 45 mm) inside dimension
Removable back for servicing
Serves as mortar shield
Top and bottom knockouts for standard conduit fittings
Fits hinge reinforcements for 4-1/2" (114 mm) or 5" (127 mm) architectural grade hinges

FULL MORTISE - SPRING

SINGLE ACTING

The following single acting spring hinges are for automatic closing of doors, please note:

1150 is not available in 3-1/2" x 3-1/2" (89 mm x 89 mm) and 4" x 4" (102 mm x 102 mm) sizes.
1250 is available with raised barrel for square edge or beveled doors.
1250 UL approved for use on 4' 0" x 8' 0" (1219 mm x 2438 mm) doors. 3 springs/one BB for 8' door.
For maximum versatility, use all spring hinges or a combination of spring and ball bearing hinges. Do not use plain bearing hinges.
Full spring tension may not be required on all hinges.
Strong wind conditions, drafts, carpeting drag, twisted/misaligned frames, or weatherstripping on doors may require additional spring hinges. Available with HT voids UL. Available with RBB/RBS UL approved.

Note: Hager does not recommend using spring hinges on doors over 7'0".

1150

Square Corner

Stainless steel with stainless steel components (ANSI K51071F)

1250

Square Corner

Steel with steel components (ANSI K81071F)

1251

1/4" Radius

Steel with steel components 4 x 4 only (ANSI K81071F)

1252

5/8" Radius

Steel with steel components 4 x 4 only (ANSI K81071F)

1255

Square Corner Set

Steel with steel components (ANSI K81071F) Two (2) each 1250 and one (1) each AB700

1256

Square Corner Set

Steel with steel components (ANSI K81071F) Two (2) each 1250 and one (1) each BB1279

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
3-1/2 x 3-1/2	89 x 89	0.134	6	1/2 x 10-24	1 x 9
4 x 4	102 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12


Series	Size	Recommended Max Door Weight (lbs)	Spring Hinge	Ball Bearing Hinge
For use o	n 1-3/8" (35 mm) door
1250	3-1/2 x 3-1/2	40	1	2
1250	3-1/2 x 3-1/2	70	2	1
1250	3-1/2 x -1/2	90	3	-
For use o	n 1-3/4" (45 mm) door
1250	4 x 4	60	1	2
1250	4 x 4	85	2	1
1250	4 x 4	110	3	-
1150	4-1/2 x 4, 4-1/2 x 4-1/2	70	1	2
1150	4-1/2 x 4, 4-1/2 x 4-1/2	115	2	1
1150	4-1/2 x 4, 4-1/2 x 4-1/2	150	3	-
1250	4-1/2 x 4, 4-1/2 x 4-1/2	70	1	2
1250	4-1/2 x 4, 4-1/2 x 4-1/2	115	2	1
1250	4-1/2 x 4, 4-1/2 x 4-1/2	150	3	-
1255	4-1/2 x 4-1/2	115	2	1
1256	4-1/2 x 4-1/2	115	2	1

FULL MORTISE - SPRING

REVERSE ACTION - SINGLE ACTING

The following reverse action, single acting spring hinges are for automatic opening of door, please note:

For maximum versatility, use all spring hinges or a combination of spring and ball bearing hinges. Do not use plain bearing hinges.
Full spring tension may not be required on all hinges.
Strong wind conditions, drafts, carpeting drag, twisted/ misaligned frames, or weatherstripping on doors may require additional spring hinges.

Note: Hager does not recommend using spring hinges on doors over 7'0".

1257 Square Corner Steel (ANSI K81071)


Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
3-1/2 x 3-1/2	89 x 89	0.134	6	1/2 x 10-24	1 x 9
4 x 4	102 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

	Recommended Max	Spring	Ball Bearing
Size	Door Weight (lbs)	Hinge	Hinge
For use on 1-3/8" (35 mm	For use on 1-3/8" (35 mm) door
3-1/2 x 3-1/2	40	1	2
3-1/2 x 3-1/2	70	2	1
3-1/2 x 3-1/2	90	3	-
For use on 1-3/4" (45 mm	) door
4 x 4	60	1	2
4 x 4	85	2	1
4 x 4	110	3	-
4-1/2 x 4, 4-1/2 x 4-1/2	70	1	2
4-1/2 x 4, 4-1/2 x 4-1/2	115	2	1
4-1/2 x 4, 4-1/2 x 4-1/2	150	3	-

SWING CLEAR

The following swing clear spring hinge is for automatic closing of door. It provides the features of both a swing clear hinge and a spring hinge. It meets codes for hotels, motels, institutions, and commercial buildings. Please note:

For maximum versatility, use all spring hinges or a combination of spring and ball bearing hinges. Do not use plain bearing hinges.
Full spring tension may not be required on all hinges.
Strong wind conditions, drafts, carpeting drag, twisted/ misaligned frames, or weatherstripping on doors may require additional spring hinges.

Note: Hager does not recommend using spring hinges on doors over 7'0".

1267 Square Corner

Steel with steel components (ANSI K81071F)
For square edge door. Use in conjuction with AB7001 or BB1260

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

FULL MORTISE - ECCO

FIVE KNUCKLE

EC1100 | EC1100NRP Plain Bearing - Standard Weight Steel with steel pin (ANSI A8133)

EC1101

Plain Bearing - Standard Weight

Stainless steel with stainless steel pin (ANSI A5133) or brass with stainless steel pin (ANSI A2133)
Non-rising removable pin with button tip and plug
Use ball bearing hinge when a door closer is installed on the door
For use on medium weight doors or doors requiring low frequency service

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

ECRC1100

Plain Bearing - Standard Weight

Steel with steel pin (ANSI A8133)
Non-rising removable pin with button tip and plug
Use ball bearing hinge when a door closer is installed on the door• Round corner with 1/4" (6 mm) radius
For use on medium weight doors or doors requiring low frequency service

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4 x 4	102 x 102	0.129	8	1/2 x 12-24	1-1/4 x 12

ECBB1100 | ECBB1100NRP

Ball Bearing - Standard Weight

Steel with steel pin (ANSI A8112)

ECBB1101 | ECBB1101NRP

Ball Bearing - Standard Weight

Brass with stainless steel pin (ANSI A2112) or 304 stainless steel with stainless steel pin (ANSI A5112)
Two ball bearings
Non-rising removable pin with button tip and plug
ECBB1101 and ECBB1101NRP only available in 4-1/2" x 4-1/2" (114 mm x 114 mm)
For use on medium weight doors or doors requiring medium frequency service
304 stainless steel standard
316 stainless steel available

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

ECRCBB1100

Ball Bearing - Standard Weight

Steel with steel pin (ANSI A8112)
Two ball bearings
Non-rising removable pin with button tip and plug
Round corner with 1/4" (6 mm) radius standard
For use on medium weight doors or doors requiring medium frequency service

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4 x 4	102 x 102	0.129	8	1/2 x 12-24	1-1/4 x 12

FULL MORTISE - ECCO

FIVE KNUCKLE

ECBB1102 | ECBB1102NRP Ball Bearing - Heavy Weight Steel with steel pin (ANSI A8111)

ECBB1103 | ECBB1103NRP Ball Bearing - Heavy Weight

Brass with stainless steel pin (ANSI A2111) or 304 stainless steel with stainless steel pin (ANSI A5111)
Four (4) ball bearings
Non-rising removable pin with flush pin and plug
ECBB1102NRP and ECBB1103NRP are the same as ECBB1102 and ECBB1103, but with a non-removable pin
For use on heavy weight doors or doors requiring high frequency service
304 stainless steel standard
316 stainless steel available
No US26D finish available
ECBB1101 available with AWS only

Hinge Size		Gauge	Hole	Screw Size
Inches	mm	of Metal	Count	Machine	Wood
4-1/2 x 4-1/2	114 x 114	0.180	8	1/2 x 12-24	1-1/4 x 12
5 x 4-1/2	127 x 114	0.190	8	1/2 x 12-24	1-1/4 x 12

SPRING HINGE

The following ECCO single acting spring hinge is for automatic closing of door. Please note:

For use on 1-3/4" (45 mm) doors
For maximum versatility, use all spring hinges or a combination of spring and ball bearing hinges. Do not use plain bearing hinges.
Full spring tension may not be required on all hinges.
Strong wind conditions, drafts, carpeting drag, twisted/ misaligned frames, or weatherstripping on doors may require additional spring hinges
UL approved for 4' x 8' door
Three (3) spring hinges and one (1) ball bearing hinge required for labeled openings

EC1105 Square Corner Steel (ANSI K81071F)

Note: the $4.5^{\prime\prime}$ x $4^{\prime\prime}$ size is only available in US26D.

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

Size	Recommended Max Door Weight (lbs)	Spring Hinge	Ball Bearing Hinge
4-1/2 x 4, 4-1/2 x 4-1/2	70	1	2
4-1/2 x 4, 4-1/2 x 4-1/2	115	2	1
4-1/2 x 4, 4-1/2 x 4-1/2	150	3	-

HALF MORTISE

FIVE KNUCKLE HINGES

1129

Plain Bearing - Standard Weight

Steel with steel pin (ANSI A8233)
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaf
Not for use with door closer
For use on medium weight hollow metal doors with channel iron frames requiring low frequency service
· Available in limited finishes

Hinge Siz	e	Gauge of Hole		Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
4-1/2	114	0.134	7	1/2 x 12-24 FH	1/2 x 12-24 OH

Hinge Siz	e	Door Leaf Width "A"		Jamb Leaf Width "B"		Jamb Leaf Offset "C"
Inches	mm	Inches	mm	Inches	mm	Inches	mm
4-1/2	114	2	51	1-1/2	38	3/8	10

BB1109

Ball Bearing - Standard Weight

Brass with stainless steel pin (ANSI A2212) or stainless steel with stainless steel pin (ANSI A5212)

BB1129

Ball Bearing - Standard Weight

Steel with steel pin (ANSI A8212)
Two ball bearings
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaf
For use on medium weight hollow metal doors with channel iron frames requiring medium frequency service

Hinge Siz	ze	Gauge of Hole		Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
4-1/2	114	0.134	7	1/2 x 12-24 FH	1/2 x 12-24 OH
5	127	0.145	8	1/2 x 12-24 FH	1/2 x 12-24 OH

Hinge Siz	e	Door Leaf Width "A"		Jamb Leaf Width "B"		Jamb Leaf Offset "C"
Inches	mm	Inches	mm	Inches	mm	Inches	mm
4-1/2	114	2	51	1-1/2	38	3/8	10
5	127	2	51	1-1/2	38	3/8	10

FULL SURFACE

FIVE KNUCKLE HINGES

BB2168

Ball Bearing - Heavy Weight

Steel with steel pin (ANSI A8361)

Four ball bearings
Thru-bolts and grommets for wood door applications
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaves
For use on tubular steel doors with channel iron frames requiring high frequency service

BB2169

Ball Bearing - Heavy Weight

Steel with steel pin (ANSI A8311)

Four ball bearings
Thru-bolts and grommets for wood door applications
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaves
For use on heavy hollow metal or wood composite doors with channel iron frames requiring high frequency service

Hinge Size		Gauge of	Hole	Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
4-1/2	114	0.180	8	2 x 1/4-20 OH	1/2 x 1/4-20 OH
5	127	0.190	8	2 x 1/4-20 OH	1/2 x 1/4-20 OH
6+	152	0.203* 0.190*	8	2 x 1/4-20 OH	1/2 x 1/4-20 OH

Hinge S	ize	Door Leaf Width "A"		Jamb Leaf Width "B"		Jamb Leaf Offset "C"		Jamb Leaf Offset "D"
Inches	mm	Inches	mm	Inches	mm	Inches	mm	Inches	mm
4-1/2	114	2	51	1-1/2	38	9/16	14	7/16	11
5	127	2-5/16	59	1-1/2	38	9/16	14	7/16	11
6+	152	2-3/8	60	1-1/2	38	5/8	15	1/2	12.5

6+	152	2-3/8	60	1-1/2	38	5/8
		s must be s and ste		ied. 90 for sta	inless s	steel.

В	A
	ċ

Hinge Siz	ze	Gauge of	Hole	Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
4-1/2	114	0.180	8	1/4 - 20 x 2" OH	12 - 24 x 1/2" OH
5	127	0.190	8	1/4 x 20 x 2" OH	12 - 24 x 1/2" OH
6+	152	0.203* 0.190*	9	1/4 - 20 x 2" OH	1/4 - 20 x 1/2" OH

Hinge Size		Door Leaf Width "A"			Jamb Leaf Width "B"		Jamb Leaf Offset "C"		eaf D"
Inches	mm	Inches	mm	Inches	mm	Inches	mm	Inches	mm
4-1/2	114	2-9/16	65	1-1/2	38	9/16	14	7/16	11
5	127	2-7/8	73	1-1/2	38	9/16	14	7/16	11
6 ⁺	152	3-1/4	83	1-1/2	38	5/8	15	1/2	12.5

+ Door thickness must be specified. * 0.203 for brass and steel. 0.190 for stainless steel.

FIVE KNUCKLE HINGES

BB2171

Ball Bearing - Standard Weight • Steel with steel pin (ANSI A8312)

Two ball bearings
Thru-bolts and grommets for wood door applications
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaves
For use on medium weight hollow metal or wood composite doors with channel iron frames requiring medium frequency service

Hinge Siz	ze	Gauge of	Hole	Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
4-1/2	114	0.134	6	2 x 1/4-20 OH	1/2 x 12-24 OH
5	127	0.145	8	2 x 1/4-20 OH	1/2 x 12-24 OH

Hinge Size		Door Lea						Jamb Leaf Offset "D"
Inches	mm	Inches	mm	Inches	mm	Inches	mm	Inches	mm
4-1/2	114	2-9/16	65	1-1/2	38	1/2	12.5	3/8	10
5	127	2-7/8	73	1-1/2	38	1/2	12.5	3/8	10

WELDING HINGES

1850-LP

Loose Oval Head Pin Plain Bearing - Heavy Weight

Steel with steel pin
Flat surface with no swage
No holes
Square corners
Loose pin

Hinge Size		Gauge of	Pin	Recommended Max
Inches	mm	Metal	Diameter	Door Weight (lbs)
6 x 6	152 x 152	0.203	0.500	230

WELDING HINGES

1850 Riveted Pin Plain Bearing - Heavy Weight

Steel with steel pin
Flat surface with no swage
No holes
Square corners
Fast riveted pin
Manufactured with no holes and can easily be welded onto gates, dumpsters, and industrial applications such as bins or warehouse doors

Hinge Size		Pin	Recommended Max
mm	Metal	Diameter	Door Weight (lbs)
102 x 102	0.179	0.312	150
114 x 114	0.179	0.322	150
127 x 127	0.179	0.322	175
152 x 152	0.203	0.500	230
	102 x 102 114 x 114 127 x 127	102 x 102 0.179 114 x 114 0.179 127 x 127 0.179	mm Metal Diameter 102 x 102 0.179 0.312 114 x 114 0.179 0.322 127 x 127 0.179 0.322

1850 6 x 6 LP (Loose Oval Pin)

Hinge Size		Door Thickness	Max Door Width
Inches	mm	Door Thickness	Max Door Width
4 x 4	102 x 102	1-3/8" (35 mm) to 1-3/4" (45 mm)	36" (91 cm)
4-1/2 x 4-1/2	114 x 114	1-3/4" (45 mm) to 2" (51 mm)	36" (91 cm)
5 x 5	127 x 127	1-3/4" (45 mm) to 2-1/2" (64 mm)	42" (107 cm)
6 x 6	152 x 152	1-3/4" (45 mm) to 2-1/2" (64 mm)	48" (122 cm)
1850 6 x 6 LP	(Loose Oval Pi	n)

SPRING HINGES

1303 Double Acting

Steel (ANSI K81041)
Adjustable

Product	Hinge Size		3 Hinges Max	3 Hinges Max
Product	Inches	mm	Door Weight	Door Width
1303-3	3	76	35 lbs	2′-8″
1303-4	4	102	75 lbs	3′
1303-5	5	127	90 lbs	3′
1303-6	6	152	100 lbs	3′
Product	Door Thickness	Door Height	Wood Screw
1303-3	3/4" - 1"	5′-0″	6 x (#6 x 3/4"	FPH WS)
1303-4	7/8" - 1-1/4"	6′-8″	8 x (#6 x 3/4"	FPH WS)
1303-5	1-1/8" - 1-1/2"	6′-8″	10 x (#8 x 1-1	/4" FPH WS)
1303-6	1-1/4" - 1-3/4"	7′-0″	10 x (#10 x 1-	1/4" FPH WS)

HALF SURFACE

FIVE KNUCKLE HINGES

1173

Plain Bearing - Standard Weight • Steel with steel pin (ANSI A8433)

Thru-bolts and grommets for wood door applications
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaf
For use on regular weight hollow metal or wood composite doors with hollow metal frames requiring low frequency service

Hinge Siz	ze	Gauge of	Hole	Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
3-1/2*	89	0.119	6	1-3/4 x 10-24 OH	1/2 x 10-24 FH
4*	102	0.129	7	2 x 1/4-20 OH	1/2 x 12-24 FH
4-1/2	114	0.134	7	2 x 1/4-20 OH	1/2 x 12-24 FH

Hinge Size		Door Leaf Width "A"			Jamb Leaf Width "B"		Jamb Leaf Offset "C"		ion
Inches	mm	Inches	mm	Inches	mm	Inches	mm	Inches	mm
3-1/2*	89	1-5/8	41	1-9/16	31	7/16	11.5	1-1/16	27
4*	102	2-5/16	59	1-13/16	46	1/2	13	1-5/16	33
4-1/2	114	2-9/16	65	2	51	1/2	12.5	1-1/2	38

^* For 1-3/8" door

HALF SURFACE

FIVE KNUCKLE HINGES

BB1173

Ball Bearing - Standard Weight

Steel with steel pin (ANSI A8412)

BB2112

Ball Bearing - Standard Weight

Brass with stainless steel pin (ANSI A2412) or stainless steel with stainless steel pin (ANSI A5412)
Two ball bearings
Thru-bolts and grommets for wood door applications
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaf
For use on regular weight hollow metal or wood composite doors with hollow metal frames requiring medium frequency service
4" is for 1-3/8" door. 4" for 1-3/4" door is available. Consult Hager Tech department.

Hinge Siz	ze	Gauge of	Hole	Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
4*	102	0.129	7	2 x 1/4-20 OH	1/2 x 12-24 FH
4-1/2	114	0.134	7	2 x 1/4-20 OH	1/2 x 12-24 FH
5	127	0.145	8	2 x 1/4-20 OH	1/2 x 12-20 FH

Hinge S	Hinge Size Door Leaf Width "A"			Jamb Leaf Width "B"		Door Leaf Offset "C"		Application "D"
Inches	mm	Inches	mm	Inches	mm	Inches	mm	Inches	mm
4*	102	2-5/16	59	1-13/16	46	1/2	13	1-5/16	33
4-1/2	114	2-9/16	65	2	51	1/2	12.5	1-1/2	38
5	127	2-7/8	73	2	51	1/2	12.5	1-1/2	38

SPRING HINGES

1253

Single Acting

Steel (ANSI K81081F)
Thru-bolts and grommets for wood door applications
For maximum versatility use all spring hinges or a combination of spring and ball bearing hinges (do not use plain bearing hinges)
Full spring tension may not be required on all hinges
Strong wind conditions, drafts, carpeting drag, twisted/misaligned frames, or weatherstripping on doors may require additional spring hinges
For automatic closing of door

Hinge Siz	re	Gauge of	Hole	Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
4-1/2	114	0.134	7	2 x 1/4-20 with grommet nuts	1/2 x 12-24

Hinge Size Door Leaf Width "A"		Jamb Leaf Width "B"		Door Leaf Offset "C"		Application "D"
Inches	mm	Inches	mm	Inches	mm	Inches	mm	Inches	mm
4-1/2	114	2-9/16	65	2	52	1/2	14	1-1/2	38

Hinge Siz	e	Recommended Max Door Weight		Spring Hinge	Ball Bearing	Spring Hinge Location
Inches	mm	lbs	kg	ninge	Hinge	Location
4-1/2	114	70	32	1	2	Center
4-1/2	114	115	52	2	1	Top or Bottom
4-1/2	114	150	68	3	-	All

ALUMINUM ENTRANCE - SLIP IN HINGES

FIVE KNUCKLE

The following hinges are for use on aluminum doors with aluminum frames. They are applied by inserting the hinge leaves through a slot in the door or frame. These hinges:

Have a non-rising removable pin with button tip and plug
Are handed
Use ball bearings when door closers are installed on doors

BB1277

Ball Bearing - Standard Weight Both Leaves Tapped

Steel with steel pin [ANSI A8142, 5/16" (8 mm) Swag]

BB1278

Ball Bearing - Standard Weight One Leaf Tapped

Steel with steel pin [ANSI A8152, 3/16" (5 mm) Swag]

BB1577

Ball Bearing - Standard Weight Both Leaves Tapped

Brass with stainless steel pin [ANSI A2142, 5/16" (8 mm) Swag] or stainless steel with stainless steel pin [ANSI A5142, 5/16" (8 mm) Swag]

BB1578

Ball Bearing - Standard Weight One Leaf Tapped

Brass with stainless steel pin [ANSI A2152, 3/16" (5 mm) Swag] or stainless steel with stainless steel pin [ANSI A5142, 3/16" (5 mm) Swag]

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2 x 4	114 x 102	0.134	8	1/2 x 12-24	1-1/4 x 12
4-1/2 x 4-1/2	114 x 114	0.134	8	1/2 x 12-24	1-1/4 x 12

^{4-1/2 \} times 3-1/4 - see template T-209 on Hager website - www.hagerco.com.

SWING CLEAR

THREE KNUCKLE HINGES

AB7001 | AB7002 Full Mortise - Concealed Anti-Friction Bearing - Standard Weight

Steel with steel pin (ANSI A8122)
Non-rising removable pin with flush pin and plug
Reversible

When opened 90°, door projects 3/32" (2 mm) past stop of jamb
For use in hospitals or other institutional type buildings
AB7001 is for square edge doors and AB7002 is for beveled edge doors
Assembled RH Reversible to LH

Hinge Size		Gauge of Hole		Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2	114	0.139	8	1/2 x 12-24 FH	1-1/4 x 12 FH
5	127	0.139	8	1/2 x 12-24 FH	1-1/4 x 12 FH

AB7501 | AB7502 Full Mortise - Concealed Anti-Friction Bearing - Heavy Weight

Steel with steel pin (ANSI A8121)
Non-rising removable pin with flush pin and plug
Reversible

When opened 90°, door projects 11/64" (4 mm) past stop of jamb
For use in hospitals or other institutional type buildings
AB7501 is for square edge doors and AB7502 is for beveled edge doors
Assembled RH Reversible to LH

Hinge Siz	е	Gauge of Hole		Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2	114	0.187	8	1/2 x 12-24 FH	1-1/4 x 12 FH
5	127	0.187	8	1/2 x 12-24 FH	1-1/4 x 12 FH

SWING CLEAR

FIVE KNUCKLE HINGES

1260 | 1261 Full Mortise - Plain Bearing -Standard Weight

Steel with steel pin (ANSI A8123)
Non-rising removable pin with button tip and plug
Reversible

When opened 90°, door projects 9/64" (4 mm) past stop of jamb for 3-1/2" hinge and 3/16" (5 mm) past stop of jamb for 4" hinge
For residential and commercial use
1260 is for square edge doors and 1261 is for beveled edge doors
Assembled RH reversible to LH

BB1262 | BB1263 Full Mortise - Ball Bearing -Heavy Weight

Steel with steel pin (ANSI A8121)
Four ball bearings
Non-rising removable pin with button tip and plug

Reversible
When opened 90°, door projects 11/64" (4 mm) past stop of jamb
For use in hospitals or other institutional type buildings
BB1262 is for square edge doors and BB1263 is for beveled edge doors
Assembled RH reversible to LH

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
3-1/2	89	0.119	6	1/2 x 10-24 FH	1 x 9 FH
4	102	0.129	8	1/2 x 12-24 FH	1-1/4 x 12 FH

Gauge of	Hole	Screw Size
Metal	Count	Machine	Wood
0.180	8	1/2 x 12-24 FH	1-1/4 x 12 FH
0.190	8	1/2 x 12-24 FH	1-1/4 x 12 FH
	Metal 0.180	0.180 8	Metal Count Machine 0.180 8 1/2 x 12-24 FH

BB1260 | BB1261 Full Mortise - Ball Bearing -Standard Weight

Steel with steel pin (ANSI A8122)
Two ball bearings
Non-rising removable pin with button tip and plug

Reversible
When opened 90°, door projects 3/32" (2 mm) past stop of jamb
For use in hospitals or other institutional type buildings
BB1260 is for square edge doors and BB1261 is for beveled edge doors
Assembled RH reversible to LH

BB1360 | BB1361 Full Mortise - Ball Bearing -Standard Weight

Stainless steel with stainless steel pin (ANSI A5122)
Two ball bearings
Non-rising removable pin with button tip and plug

Reversible
When opened 90°, door projects 3/32" (2 mm) past stop of jamb
For use in hospitals or other institutional type buildings
BB1360 is for square edge doors and BB1361 is for beveled edge doors
Assembled RH reversible to LH

Hinge Size		Gauge of Hole		Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2	114	0.134	8	1/2 x 12-24 FH	1-1/4 x 12 FH
5	127	0.145	8	1/2 x 12-24 FH	1-1/4 x 12 FH

Hinge Siz	Hinge Size		Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
4-1/2	114	0.134	8	1/2 x 12-24 FH	1-1/4 x 12 FH
5	127	0.145	8	1/2 x 12-24 FH	1-1/4 x 12 FH

SWING CLEAR

FIVE KNUCKLE HINGES

BB1362 | BB1363 Full Mortise - Ball Bearing -Heavy Weight

Stainless steel with stainless steel pin (ANSI A5121)
Four ball bearings
Non-rising removable pin with button tip and plug
Reversible
When opened 90°, door projects 11/64" (4 mm) past stop of jamb
For use in hospitals or other institutional type buildings
BB1362 is for square edge doors and BB1363 is for beveled edge doors
Assembled RH reversible to LH

BB1266

Full Surface - Ball Bearing -Heavy Weight

Steel with stainless steel pin (ANSI A8321)
Four ball bearings
Non-rising removable pin with button tip and plug
Reversible
Beveled surface leaves
When opened 90°, door projects 11/64" (4 mm) past stop of jamb
For use in hospitals or other institutional type buildings
Assembled RH reversible to LH

Hinge Size		Gauge of Hole		Machine Screw Size
Inches	mm	Metal	Count	Door Leaf	Jamb Leaf
5	127	0.187	9	2 x 1/4-20 FH	1/2 x 1/4-20 FH

THREE KNUCKLE HINGES

AB7505

Concealed Anti-Friction Bearing - Heavy Weight

Steel with steel pin (ANSI A8551)

AB8505

Concealed Anti-Friction Bearing - Heavy Weight

Brass with stainless steel pin (ANSI A2511) or stainless steel with stainless steel pin (ANSI A5511)
Non-removable pin standard with flush pin and plug
Handed
One anchor leaf (frame)
Must be used with one pair of heavy weight, full mortise hinges (AB750 or AB850) - sold separately
For use on heavy weight doors receiving high frequency use

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
5 x 4-1/2	127 x 114	0.190	12	1/2 x 12-24	1-1/4 x 12

AB7506 | AB7508 Concealed Anti-Friction Bearing -Heavy Weight

Steel with steel pin (ANSI A8551)

AB8506 | AB8508 Concealed Anti-Friction Bearing -Heavy Weight

Brass with stainless steel pin (ANSI A2551) or stainless steel with stainless steel pin (ANSI A5551)
Non-removable pin standard with flush pin and plug
Handed
Two anchor leaves
Must be used with one pair of heavy weight, full mortise hinges (AB750 or AB850) - sold separately
For use on heavy weight doors receiving high frequency use
AB7506 is for square edge doors and AB7508 is for beveled edge doors
AB8506 is for square edge doors and AB8508 is for beveled edge doors

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
5 x 4-1/2	127 x 114	0.190	18	1/2 x 12-24	1-1/4 x 12

AB7507 | AB7509

Concealed Anti-Friction Bearing -Heavy Weight

Steel with steel pin (ANSI A8551)

AB8507 | AB8509 Concealed Anti-Friction Bearing -Heavy Weight

Brass with stainless steel pin (ANSI A2551) or stainless steel with stainless steel pin (ANSI A5551)
Non-removable pin standard with flush pin and plug
Handed
Two anchor leaves
Must be used with one pair of heavy weight, full mortise hinges (AB750 or AB850) - sold separately
For use on heavy weight doors receiving high frequency use and when concealed door closer is used
AB7507 is for square edge doors and AB7509 is for beveled edge doors
AB8507 is for square edge doors and AB8509 is for beveled edge doors

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
5 x 4-1/2	127 x 114	0.190	15	1/2 x 12-24	1-1/4 x 12

ANCHORS

FIVE KNUCKLE HINGES

BB1196 Ball Bearing - Heavy Weight

Brass with stainless steel pin (ANSI A2551) or stainless steel with stainless steel pin (ANSI A5551)
Four ball bearings
Non-removable pin standard with button tip and pluq
Handed
Two anchor leaves
Must be used with one pair of heavy weight, full mortise hinges (BB1168 or BB1199) - sold separately
For use on heavy weight doors receiving high frequency use
Use with beveled edge doors

Hinge Size		Gauge of	Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
5 x 4-1/2	127 x 114	0.190	18	1/2 x 12-24	1-1/4 x 12

BB1165 | BB1167 Ball Bearing - Heavy Weight Steel with steel pin (ANSI A8551)

BB1195 | BB1197 Ball Bearing - Heavy Weight

Brass with stainless steel pin (ANSI A2551) or stainless steel with stainless steel pin (ANSI A5551)
Four ball bearings
Non-removable pin standard with button tip and plug
Handed
Two anchor leaves
Must be used with one pair of heavy weight, full mortise hinges (BB1168 or BB1199) - sold separately
For use on heavy weight doors receiving high frequency use and when concealed door closer is used
BB1165 is for square edge doors and BB1167 is for beveled edge doors
BB1195 is for square edge doors and BB1197 is for beveled edge doors

Hinge Size	Hinge Size		Hole	Screw Size
Inches	mm	Metal	Count	Machine	Wood
5 x 4-1/2	127 x 114	0.190	15	1/2 x 12-24	1-1/4 x 12

REINFORCING

PIVOTS

252 Full Surface

For 4" (102 mm) wide hinge
Non-handed

253

Full Surface

For 4-1/2" (114 mm) wide hinge
Non-handed

		Butt Hinge Width Projection*			Door Thickness
Product	Inches	mm	Inches	mm	Inches	mm
252	4	102	1/2	12.5	1-3/4	45
253	4-1/2	114	3/4	19	1-3/4	45

^* Projection from centerline of pivot to face of door.

Gauge of	Screw Size
Metal	Machine	Wood
0.187	3/4 x 1/4-20	1-1/4 x 14

BALL AND THRUST BEARING - HEAVY WEIGHT

495 Top

Forged bronze (ANSI C07162)

496 Intermediate

Forged bronze (ANSI C07321)
Handed

497

Bottom

Forged bronze (ANSI C07131)
3/4" (19 mm) offset
Two knuckle
For doors up to and including 3'0" x 8'0" (912 mm x 2438 mm) weighing maximum of 350 pounds, apply all three pivots 495, 496, 497
For doors over 3'6" (1067 mm) up to 4'0" (1219 mm) in width, add one additional intermediate pivot, 496
For each additional 12" (305 mm) in door height over 8'0" (2438 mm) add one intermediate pivot, 496
Handed

	Hole Count	Screw Size
Product	Hole Count	Machine	Wood
495	8	5/8 x 1/4-20	1-1/2 x 14
496	10	5/8 x 1/4-20	1-1/2 x 14
497	8	5/8 x 1/4-20	1-1/2 x 14

PIVOTS

SINGLE ACTING - STANDARD WEIGHT

Bottom

500 Rack and Pinion

ANSI A2793
Pivot opens door to 105º maximum
Non-handed
Concealed
Adjustable alignment

Designed for:

1-3/4" (45 mm) thick door
Maximum weight not over 80 pounds
Not to exceed 3' (914 mm) wide and 7' (2134 mm) high
Cased opening frame required
Consult Hager Tech Support for doors other than 1-3/4" (44 mm)
Available in US26D only


Screw Size
Machine	Wood
Upon request	1-1/4 x 12 FH*

^* Plastic cinch anchors

SINGLE ACTING - EXTRA HEAVY WEIGHT

551

Extra Heavy Duty Rack and Pinion

ANSI A2792
Pivot opens door to 105º maximum
Non-handed
Concealed
- Adjustable alignment

Bottom

Designed for:

1-3/4" (45 mm) thick door
Maximum weight not over 180 pounds
Not to exceed 4' (1.2 m) wide and 8' (2.4 m) high
Cased opening frame required
Consult Hager Tech Support for doors other than 1-3/4" (44 mm)
Available in US26D only

Screw Size
Machine	Wood
Upon request	1-1/4 x 12 FH*

^* Plastic cinch anchors

SINGLE ACTING - HEAVY WEIGHT

Bottom

550

Heavy Duty Rack and Pinion

ANSI A2792
Pivot opens door to 105º maximum
Non-handed
Concealed
Adjustable alignment

Designed for:

1-3/4" (45 mm) thick door
Maximum weight not over 150 pounds
Not to exceed 3' (914 mm) wide and 7' (2134 mm) high
Cased opening frame required
Consult Hager Tech Support for doors other than 1-3/4" (44 mm)
Available in US26D only

HEAVY WEIGHT

Wood Screw Size 12 x 1-1/4

615 For Frameless Openings

ANSI A8782
For use on doors up to 150 lbs and 1-3/8" - 1-3/4" (35 mm - 44 mm) thick
Pivot opens door to 180º maximum
Screw slots for horizontal or vertical adjustment


Screw Size
Machine	Wood
Upon request	1-1/4 x 12 FH*

^* Plastic cinch anchors

CAMTROL DOUBLE ACTING - HOSPITAL SET - RESCUE HARDWARE

The following pivots are for use on:

Wood or metal doors up to 135 lbs
Doors not over 3'6" x 7' (1067 mm x 2134 mm)
Wood or metal frames
Allows for square edge door on lock side, bull nose not required

Mortise Application in Wood Floors

510 Head and Floor Pivots

ANSI A5702
For use with square edge doors on hinge side
Self Centering, centers door at 30°
Open 90° in each direction
Available in US26D Only

Surface Application in Masonry Floors

512

Head and Floor Pivots

ANSI A5702
For use with square edge doors on hinge side
Self Centering, centers door at 30°
Open 90° in each direction
Available in US26D only

Floor

Release

612 Head and Floor Pivots with Door

Release (Set) • ANSI A5702
Available in US26D Only

Door Release

610 Door Release

ANSI A1882
Torx screw option is no longer available

Mortise Application in Masonry Floors

Floor

Release

511 Head and Floor Pivots

ANSI A5702
For use with square edge doors on hinge side
Self Centering, centers door at 30°
Open 90° in each direction
Available in US26D only

611 Head and Floor Pivots with Door Release (Set)

ANSI 5702
Available in US26D Only

	Anchor Housing
Item No	Inches	mm
510 & 600	3-7/8 x 1-7/8 x 7/8	98 x 48 x 22
511 & 611	3-7/8 x 1-1/4 x 7/8	98 x 32 x 22
512 & 612	3-7/8 x 1-1/4 x 7/8	98 x 32 x 22

Door Mount Brackets Screw Size Head Cam Box Screw Size			Floor Cam Box Screw Size
Machine	Wood	Machine	Wood	Machine	Wood
1/2 x 12-24 FH	1-1/4 x 12 FH	1-1/4 x 12-24 FH	1-1/2 x 12-24 FH	-	1-1/2 x 12 FH

610
Mortise Depth		Face Plate		Screw Size
Inches	mm	Inches	mm	Machine	Wood
1-13/16	46	1-1/2 x 4-1/2 x 3/16	38 x 114 x 5	1/2 x 12-24 FH	1-1/4 x 12 FH

PIVOTS

DOUBLE LIPPED STRIKE

451 Center Hung Doors

Brass
ANSI A1882

Center Hung

452 Center Hung Doors

Brass
ANSI A1882

1/8" (3.2 mm) Inset Hung

453 1/8" (3.2 mm) Inset Hung Doors

Brass
ANSI A1882

454 1/8" (3.2 mm) Inset Hung Doors

Brass
ANSI A1882
To be used with Hager 600, 611, and 612 pivots and door release - this allows doors to be opened in both directions without damage to frame
Standard latchbolt cutout is 1-1/4" x 11/16" (32 mm x 17 mm)
Standard strike plates are optimized for cylindrical locks/latches mounted on 1-3/4" thick doors
Mortise lock applications require special latch cutout location (consult specific manufactures for variations of cutout dimensions)
For use with Camtrol double acting pivot

	Face Plate	Gauge of	Hole
Product	Inches	Metal mm		Count	Screw Size
451	5-3/4 x 2-3/4	146 x 70	0.093	6	1/2 x 8-32 FH
452	6-3/4 x 2-3/4	171 x 70	0.093	6	1/2 x 8-32 FH
453	5-3/4 x 2-3/4	146 x 70	0.093	6	1/2 x 8-32 FH
454	6-3/4 x 2-3/4	171 x 70	0.093	6	1/2 x 8-32 FH

Catalog Number	Frame Width
	4-3/4"
	5-1/4"
	5-7/8"
	6-1/8"
452 & 454	6-1/4"
	6-1/2"
Special Sizes	7-1/8"
Available	7-1/2"
	7-3/4"
	8
	8-1/4"
	8-3/4"

COMBINATION RESCUE DOOR STOP AND TWO WAY STRIKE PLATE (EMERGENCY STRIKE)

455 Center Hung Doors

Brass
ANSI A1882

Center Hung

456 Center Hung Doors

Brass
ANSI A1882
Available in US26D only

1/8" (3.2 mm) Inset Hung

457 1/8" (3.2 mm) Inset Hung Doors

Brass
ANSI A1882
Available in US26D only

458 1/8" (3.2 mm) Inset Hung Doors

Brass
•ANSI A1882
Handed
To be used with Hager 510, 511, and 512 pivots
Door release allows doors to be opened in both directions without damage to frame
Standard latchbolt cutout is 1-1/4" x 11/16" (32 mm x 17 mm)
Standard strike plates are optimized for cylindrical locks/latches mounted on 1-3/4" thick doors
Mortise lock applications require special latch cutout location (consult specific manufactures for variations of cutout dimensions)


	Face Plate	Gauge	Hole
Product	Inches	mm	of Metal	Count	Screw Size
455 (center)	5-3/4 x 2-3/4	146 x 70	0.093	6	1/2 x 8-32 FH
456 (center)	6-3/4 x 2-3/4	171 x 70	0.093	6	1/2 x 8-32 FH
457 (inset)	5-3/4 x 2-3/4	146 x 70	0.093	6	1/2 x 8-32 FH
458 (inset)	6-3/4 x 2-3/4	171 x 70	0.093	6	1/2 x 8-32 FH

Catalog Number	Frame Width
	4-3/4"
456 & 458 Special Sizes	5-1/4"
	5-7/8"
	6-1/8"
	6-1/4"
	6-1/2"
	7-1/8"
Available	7-1/2"
	7-3/4"
	8
	8-1/4"
	8-3/4"

DETENTION HARDWARE

THREE KNUCKLE HINGES

IHTHB953

Full Mortise - Concealed Bearings - Heavy Weight

Stainless steel with stainless steel pin (ANSI A5111)
Two concealed maintenance free bearings
Investment cast
Security torx screws
Hospital tip and reverse security stud are standard
Additional options include electric monitor (EMN), electric through wire (ETW), and electric through wire and monitor (ETM)
For use on heavy weight doors ranging from 250-600 lbs

Hinge Size		Pin Diam	neter	Gauge	Hole	Machine
Inches	mm	Inches	mm	of Metal	Count	Screw Size
4-1/2 x 4-1/2	114 x 114	0.370	9	0.187	8	1/2 x 1/4-20 Torx

Made in USA

IHTAB750

Institutional Prison Hinge

Steel with stainless steel pin (ANSI A8111)

IHTAB850

Institutional Prison Hinge

Stainless steel with stainless steel pin (ANSI A5111)
Concealed maintenance free bearings
Welded hospital tips and plug
Welded knuckles
Additional options include security torx screws, electric monitor (EMN), electric through wire (ETW), electric through wire and monitor (ETM), reverse safety stud (RSS), and safety stud (SS)
For use on heavy weight doors ranging from 200-300 lbs

Hinge Size		Pin Diameter		Gauge	Hole	Machine
Inches	mm	Inches	mm	of Metal	Count	Screw Size
4-1/2 x 4-1/2	114 x 114	0.322	8	0.180	8	1/2 x 12-24 FPHM
5 x 4-1/2	127 x 114	0.322	8	0.190	8	1/2 x 12-24 FPHM
5 x 5	127 x 127	0.322	8	0.190	8	1/2 x 12-24 FPHM

Made

in USA

990

Full Surface Heavy Weight Prison Utility Hinge

Steel with steel pin (ANSI A8383)
Plain bearing
Welded pin
Prime painted
Torx button head bolt
Two hinges support the weight of 150 lbs
For use on small doors, access doors, and observation shutters

Hinge Size		Pin Diameter		Gauge	Hole	Machine Screw
Inches	mm	Inches	mm	of Metal	Count	Size
3 x 4	78 x 102	0.437	11	0.203	4	1 x #16-3/8 Torx

Made

in USA

992 Full Surface Heavy Weight Prison Pass Through Hinge with Stop

Steel with steel pin (ANSI A8383)
Plain bearing
Welded pin
Prime painted
Torx button head bolt
Two hinges support the weight of 150 lbs
For use on pass through in door

Hinge Size		Pin Diameter		Gauge	Hole	Machine Screw
Inches	mm	Inches	mm	of Metal	Count	Size
3 x 4	78 x 102	0.437	11	0.203	4	1 x #16-3/8 Torx

ACCESSORIES

100 Set Screw Set

1/8" x 10-32 set screws (quantity 300)
3/16" x 10-32 set screws (quantity 300)
3/32" hex key
Hand tap "T" wrench
10-32 tap
#21 drill bit
This set converts removable pin hinges to non-removable pin (set screw in barrel) hinges as required

305 Hinge Reinforcement Plate

Steel
For metal frames
Four (4) holes

263 Sleeve Bolt

Aluminum
9/16" (14 mm) head sex nut with 1/4" - 20 internal thread
Knurled shoulder prevents bolt from turning
Drill a 3/8" (9.5 mm) hole and insert the sex bolt
Available in US2C finish only (compatible with US26D, US28, or US32D)
For use in securing push bars, exposed door closers and other fixtures to doors 1-3/4" (45 mm) thick or greater

417 Back Plate

• Steel

For wood doors
For full or half surface hinges

265 Molly Jack Nut (8S JN)

Aluminum
For use with the Hager reinforcing pivot hinges (250 Series)
Easily installed by drilling a 7/16" (11.1 mm) pilot hole and following the instructions provided with each product
For use in properly anchoring various products to hollow metal frames 3/16" - 3/8" (4.8 mm - 9.5 mm) thick

Length		Width	Gauge of
Inches	mm	Inches	mm	Metal
4-5/8	117	1-13/16	46	0.074
5	127	2-1/8	54	0.097
Number of Holes		Machine Screw Size
3		1/4 x 20
4		1/4 x 20

ACCESSORIES

DECORATOR TIP KITS

1712 Ball Standard Weight

1713 Ball Heavy Weight

1716 Acorn Standard Weight

1717 Acorn Heavy Weight

1722 Steeple Standard Weight

1723 Steeple Heavy Weight

1728 Urn Standard Weight

1729 Urn Heavy Weight

Standard weight hinge size 3-1/2" (89 mm), 4" (102 mm), 4-1/2" (114 mm), 5" (127 mm), 6" (152 mm)
Heavy weight hinge size 4-1/2" (114 mm), 5" (127 mm), 6" (152 mm), 8" (203 mm)
Solid brass with stainless steel pin
Conversion tips and pins for architectural grade hinges

Hager 2016 Commercial Hinges Catalog

Commercial Hinges

Table of Contents

GENERAL INFORMATION - SELECTING A HINGE

Determine Type of Hinge

Full Mortise

Half Mortise

Full Surface

Half Surface

Select the Proper Weight and Bearing Structure

Determine the Size of Hinge

Height of Hinge

Width of Hinge

GENERAL INFORMATION - SELECTING A HINGE

Minimum Width of Hinge

Determine the Number of Hinges

Determine Type of Material

<u>Steel</u>

Stainless Steel

<u>Brass</u>

GENERAL INFORMATION - SELECTING A HINGE

Determine Type of Finish

Special Resisting Finishes

Antimicrobial Protection

Architectural Finish Symbols Powder Coat Finishes

GENERAL INFORMATION

Bearing Options

Care and Maintenance

Determine Handing

Additional Considerations Determine Pin and Tip Style

GENERAL INFORMATION

Swaging

Safety Stud

Reverse Security Stud

Tip Styles

Non-Removable Pin

GENERAL INFORMATION

Standard Screw Packs for Full Mortise Architectural Hinges

Fire-Rated Application

Notes:

SPECIALTY HINGES

Spring

Raised Barrel and Jamb Surface Mount

Swing Clear

Detention

Anchor

Aluminum Entrance

SPECIALTY HINGES

DROP LEAF HINGES

BB1279 Ball Bearing - Standard Weight

BB1168

Ball Bearing - Heavy Weight

UNEQUAL LEAF HINGES

BB12/9

Ball Bearing - Standard Weight

BB1168

Ball Bearing - Heavy Weight

SHORT LEAF HINGES

BB1279

Ball Bearing - Standard Weight

BB1191

Ball Bearing - Standard Weight

BB1168

Ball Bearing - Heavy Weight

BB1199

Ball Bearing - Heavy Weight

ELECTRIC HINGES

HINGE SELECTOR - FULL MORTISE & HALF MORTISE HINGES

HINGE SELECTOR - FULL SURFACE & HALF SURFACE HINGES

CONCEALED LEAF - FULL MORTISE

TWO KNUCKLE HINGES

920

AB920

Concealed Anti-Friction Bearing - Standard Weight

AB923

Concealed Anti-Friction Bearing - Standard Weight

THREE KNUCKLE HINGES

700 AMS & AWS Variable Plain Bearing - Standard Weight

800

Plain Bearing - Standard Weight