Detex Advantex 82-83-Installation Instruction

Open the original PDF document

View PDF

Detex Corporation, 302 Detex Drive, New Braunfels, Texas 78130-3045 830-629-2900 / 800-729-3839 / Fax 800-653-3839 / Text photos only: 830-481-6433 / INTERNET: www.detex.com

INSTALLATION INSTRUCTIONS FOR CONCEALED VERTICAL ROD

R

Concealed Vertical Rod Exit Device 82 / F82 / 83 / F83 Series for Medium to Wide Stile Aluminum or FRP door applications Drawing No. 105280

Table of Contents Page
Device parts breakdown view 2
Device parts breakdown list with part numbers 3
Hardware List with part numbers & tools required 4
Step 1: Door/opening measurements 5
Step 2: Door & frame prep 6
Step 3: Top rod assembly and initial adjustment 7 & 8
Step 4: Bottom rod / latch assembly initial adjustment 9
Step 5: Visual alignment check 10
Step 6: Install top latch mounting bracket 11
Step 7: Insert rod / latch / centerlift assembly into door 11
Step 8: Secure rod / latch / centerlift assembly to door 12
Step 9: Verify centerlift mechanism operation 12
Step 10: Hang door / assemble device to door 13
Check device for clearance 14
Install mortise cylinder 14
Step 11: Install top strike 15
Step 12: Install bottom strike 15
Step 13: Fine latch adjustment 16
Step 14: Install covers 17
Step 15: Install auxiliary bolt 17
Optional accessories 18

For WARRANTY information, scan code below or go to www.detex.com/warranty

For device installation videos, scan code below or Owner's Copy go to www.detex.com/videos

Should you have a Question/Problem with your Detex device please call Detex Technical Support from the job site at 1-800-729-3839 and choose option 2 on our menu. Please do not return the product to the distributor.

106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14C) 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) Dev vice Parts Breakdown Part Numbers
| 104171 ITEM PART # DESCRIPTION
| 10500-170 | S&R 82 x STD1 x LHR Centercase/Pushpad Assy | | S&R 82 x STD1 x RHR Centercase/Pushpad Assy
| 104111-4 1KIT 105500-170 S&R 82 x STD1 x LHR Centercase/Pushpad Assy
| 104171-1 104111-3 Centercase, CVR, Wide, RHR
| 104171-2 Centercase, CVR, Wide, LHR
| 104171-2 | Mounting plate, Wide, CVR, BP13 (Use with 03 trim) | | 104171-1 Mounting plate, Wide, CVR, BP11 (Use with 08/09 lever trim)
3B 105236-1 CVR top strike pocket 3C 105235-1 CVR top strike pocket 3C 105236-1 CVR top strike insert 4 104121-1 Top latch (Pire) 5 104187 Outer top rod, 7' thru 8' 105097 Outer top rod, 8'-1" thru 10' 104172-1 Inner top rod, 7' thru 8' 105990-1 Center lift mechanism assembly, Top & Bottom 7 105990-2 Center lift mechanism assembly, Top Rod Only 8 105098 CVR bottom rod 9 104190-1 Bottom strike kit, 95B 11 103423 Spring pin 3/16 x 1/2 12 105296 Spring pin 3/16 x 13/16 13 10142-9 Endcap, EC1 (ramped) Stainless Steel 630 104304-9 Endcap, EC2 (flush) Stainless Steel 630 10431-1 Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C) 106431-1 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14D) 106431-2 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-2:2 Device Har | 2 | 104171-2 Mounting plate, Wide, CVR, BP13 (Use with 03 trim)
| 105235-1 | CVR top strike pocket | | 3KIT 105257-2 Top strike kit
| 3C 3B 105246 CVR strike shim
| 104121-1 | Top latch (Panic) | | 3A 105235-1 CVR top strike pocket
| 104121-2 3C 105236-1 CVR top strike insert
| 104121-2 4 104121-1 Top latch (Panic)
| 105097 4 104121-2 Top latch (Fire)
| 105097 _ 104187 Outer top rod, 7' thru 8'
| 104172-2 5 105097 Outer top rod, 8'-1" thru 10'
| 104172-2 104172-1 Inner top rod, 7' thru 8'
| 105990-2 | Center lift mechanism assembly, Top Rod Only | | 8 104172-2 Inner top rod, 8'-1" thru 10'
| 105990-2 | Center lift mechanism assembly, Top Rod Only | | 105998 | CVR bottom rod | | 105996 | CVR bottom rod | | 104190-1 | Bottom latch, Aluminum | | 10 | 105257-3 | Bottom strike kit, 95B | | 11 | 103423 | Spring pin 3/16 x 1/2 | | 12 | 105296 | Spring pin 3/16 x 13/16 | | 101642-9 | Endcap, EC1 (ramped) Stainless Steel 630 | | 104304-9 | Endcap, EC2 (flush) Stainless Steel 630 | | 106431-1 | Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C) | | 106431-2 | Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14D) | | 106431-3 | Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) | | 106431-21 | Device Hardware Kit, ED, EC2 (not all components shown, includes Items 14B & 14E) | | 106431-22 | Device Hardware Kit, ED, EC2 (not all components shown, includes Items 14B & 14E) | | 106431-23 | Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14F) | | 14A | 100450 | Hex Key (for Hex Dogging) | | 14B | 100783 | Cylinder Nut (for Cylinder Dogging) | | 14C | 100147 | Endcap bracket for EC1 (ramped) endcap w/o battery holder | | 14D | 101093 | Endcap bracket for EC1 (ramped) endcap w/o battery holder | | 14E | 104303 | Endcap bracket for EC2 (flush) endcap w/o battery holder | | 14F | 104636 | Endcap bracket for EC2 (flush) endcap w/o battery holder | | 15 | 100860-165 | Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 | | 16 | 102353-9 | Centercase Cover, Stainless Steel, Wide 630 | | 10216-2 | Hex Dogging Assembly | 7 105990-1 Center lift mechanism assembly, Top & Bottom
9 104190-1 Bottom latch, Aluminum 10 105257-3 Bottom strike kit, 95B 11 103423 Spring pin 3/16 x 1/2 12 105296 Spring pin 3/16 x 13/16 13 101642-9 Endcap, EC1 (ramped) Stainless Steel 630 104304-9 Endcap, EC2 (flush) Stainless Steel 630 106431-1 Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C) 106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14D) 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14E) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/o battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 | ' | 105990-2 Center lift mechanism assembly, Top Rod Only
| 10 8 105098 CVR bottom rod
| 11 9 104190-1 Bottom latch, Aluminum
12 105296 Spring pin 3/16 x 13/16 13 101642-9 Endcap, EC1 (ramped) Stainless Steel 630 104304-9 Endcap, EC2 (flush) Stainless Steel 630 106431-1 Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C) 106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14D) 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14E) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/o battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 10 105257-3 Bottom strike kit, 95B
101642-9 Endcap, EC1 (ramped) Stainless Steel 630 104304-9 Endcap, EC2 (flush) Stainless Steel 630 106431-1 Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C) 106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14C) 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14F) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/o battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 11 103423 Spring pin 3/16 x 1/2
104304-9 Endcap, EC2 (flush) Stainless Steel 630 106431-1 Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C) 106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14C) 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14F) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/o battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 12 105296 Spring pin 3/16 x 13/16
104304-9 Endcap, EC2 (flush) Stainless Steel 630 106431-1 Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C) 106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14D) 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14E) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 40 101642-9 Endcap, EC1 (ramped) Stainless Steel 630
14KIT 106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14C) 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14E) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 102216-2 Hex Dogging Assembly 13 104304-9 Endcap, EC2 (flush) Stainless Steel 630
14KIT 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D) 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14E) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 102216-2 Hex Dogging Assembly 106431-1 Device Hardware Kit, HD, EC1 (not all components shown, includes Items 14A & 14C)
14KII 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14F) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 106431-2 Device Hardware Kit, CD, EC1 (not all components shown, includes Items 14B & 14C)
106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E) 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E) 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14F) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 1461 106431-3 Device Hardware Kit, EA, EC1 (not all components shown, includes Items 14B & 14D)
106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14F) 14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 14011 106431-21 Device Hardware Kit, HD, EC2 (not all components shown, includes Items 14A & 14E)
14A 100450 Hex Key (for Hex Dogging) 14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 Hex Dogging Assembly 106431-22 Device Hardware Kit, CD, EC2 (not all components shown, includes Items 14B & 14E)
14B 100783 Cylinder Nut (for Cylinder Dogging) 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 Hex Dogging Assembly 106431-23 Device Hardware Kit, EA, EC2 (not all components shown, includes Items 14B & 14F)
14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder 14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 Hex Dogging Assembly 14A 100450 Hex Key (for Hex Dogging)
14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 Hex Dogging Assembly 14B 100783 Cylinder Nut (for Cylinder Dogging)
14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 Hex Dogging Assembly 14C 100147 Endcap bracket for EC1 (ramped) endcap w/o battery holder
14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 17 Hex Dogging Assembly 14D 101093 Endcap bracket for EC1 (ramped) endcap w/ battery holder
15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630 16 102353-9 Centercase Cover, Stainless Steel, Wide 630 102216-2 Hex Dogging Assembly 14E 104303 Endcap bracket for EC2 (flush) endcap w/o battery holder
16 102353-9 Centercase Cover, Stainless Steel, Wide 630 102216-2 Hex Dogging Assembly 14F 104636 Endcap bracket for EC2 (flush) endcap w/ battery holder
102216-2 Hex Dogging Assembly 15 100860-165 Fillerplate Subassembly, S&R, Hex Dogging, HD, 630
1/ 16 102353-9 Centercase Cover, Stainless Steel, Wide 630
102216 Cylinder Dogging Assembly 17 102216-2 Hex Dogging Assembly
102216 Cylinder Dogging Assembly 102216 Cylinder Dogging Assembly

Your particular part or configuration may not be shown: Contact Detex technical support at 800-729-3839 (option 2)

Hardware Table for BASIC device mounting. Additional hardware is provided per the device configuration in kit form and is addressed on the appropriate pages as required.

S Device Mounting Hardware
#14 x 1" PPHS
P/N: PP-5183-108
Used to install backplate & endcap bracket to hollow metal/aluminum doors. Drill Bit - 3/16 pilot hole
#14 x 1/2" PPHS
P/N: PP-5183-104
Used to install backplate & endcap bracket to wood doors.
1/4-20 x 1" PPH
P/N: 100980
Used with sex bolts or lever trim (1-3/4 door). Drill Bit - #7 or 13/64"
1/4-20 x 1-1/2" PPH
P/N: 100954
ALTERNATE SCREW Used with sex bolts or lever trim (2" plus door) Drill Bit - #7 or 13/64"
10-24 x 1/4" PPH
P/N: PP-5304-104
Used to install device centercase to backplate
10-24 x 5/8" PFHU
P/N: 100112
Used to install centerlift mechansim to backplate
10-32 x 5/16" PFHU
P/N: 101632-2
Used to install endcap to endcap bracket. (Multiple finishes included)
Jumm 6-32 x 3/8" PFHU
P/N: 100162-106
Used to install centercase cover to backplate (Multiple finishes included)
1/4" Lockwasher
P/N: PP-5067-25
Lockwashers

Sex nuts, if ordered. Sex nuts are used with screws in device hardware kit.

1/4-20 x 1.60 Sex nut
P/Ns:
105274-9 (Stainless Steel)
105274-2 (Brushed Brass)
105274-25 (Oil Rub Bronze)
Used to install backplate and endcap bracket to door If using sex nuts with TRIM: Drill 9/32 hole through interior door face. Drill 1/2 hole through exterior door face. If using sex nuts without TRIM: Drill 3/8 hole through exterior door face.
Strike Mounting Hardware
#10 x 1" PFHU
P/N: 100109
Used to install bottom strike to floor. (Used with anchors, two styles of anchors included)
10-24 x 1/2" PFHU
P/N: 100112-108
Used to install bottom strike to floor (alternate)
10-32 x 1/2" PFH
P/N: PP-5802-308
Used to install top strike pocket to header and strike insert to top strike pocket
Latch Mounting Hardware
10-24 x 5/16" PFH
P/N: 100112-105
Used to install bracket to bottom assembly and top latch
Summ 10-24 x 3/8" PPH
P/N: PP-5304-306
Hollow Metal / Wood doors: bottom bracket to latch Hollow Metal doors: Top & bottom latch brackets to door
#10 x 3/4" PPHS
P/N: PP-5183-66
Used to install bottom assembly to bottom of door & top latch to top of door (For NON-FIRE RATED)

Power Drill Level Screw Drivers

Hammer Pencil Center Punch

Tools Required

Drill Bit Set Safety Glasses Pliers 104888 Page 4

Hack Saw (Chopsaw preferred) Tap Wrench/ Hex Wrench - 5/64 Masonary Bits - 3/16", 5/16" & 1"

NOTE : LOCAL CODES MAY REQUIRE THROUGH BOLTING. SEX NUTS ARE NOT INCLUDED WITH THIS DEVICE. SEX NUTS CAN BE PURCHASED SEPARATELY.

STEP 1: DOOR / OPENING MEASUREMENTS

Measure per figure below:

*These dimensions will be needed during rod length adjustment. Measure door before removing.

STEP 2: DOOR PREP - ALUMINUM & FRP DOOR

STEP 4:

BOTTOM ROD / LATCH ASSEMBLY & ADJUSTMENT

(Disregard if TRO device is being installed)

4a. Using DIM A as measured in step 1, use chart to determine pinning location.

If DIM A is less than 37-1/4" from finished floor, a new pin hole must be drilled through 105098 rod. Subtract the centerline dimension from 38" and measure up this distance from hole V. Mark and drill .189 diameter hole (#12 drill).

Note: If hole V or W is used (or if new hole is drilled closer to threaded end), trim off UNTHREADED end of rod as needed to allow rod to slide into bottom bolt far enough to pin.

Align rod holes with bottom latch (round DIM A to nearest value shown)
DIM A Bottom Rod
(device € at p/n: 105098
distance from floor) use HOLE
38" V
39" W
40" X
40-3/8" Υ
40-3/4" Z

ROD P/N 105098

  • 4b. Remove clip 103551 and slide pin out. Place bottom rod 105098 into bolt, line up holes and replace pin and place clips into pin grooves.
  • 4c. DIM C is the target length.

For no threshold or threshold 1/2" or less:

DIM C = measured DIM A minus 8".

For threshold greater than 1/2":

DIM C = measured DIM A minus 8" minus threshold height

The bottom bolt vertical travel from fully extended to fully retracted is approximately 9/16.

4d. Thread bottom rod into centerlift mechansim to achieve DIM C (within 1/16").

p/n 105098

BOLT

STEP 5:

VISUAL ALIGNMENT CHECK:

  • 5a. Lay internal latch components onto door for trial fit. Take care to protect door finish.
  • 5b. Ensure top latch is in retracted position. Hold top rod in place and push top latch case towards device until latchbolt is fully retracted. CL
  • 5c. Mounting holes for top latch, centerlift and bottom latch should line up with mounting holes in door. If not, go back to steps 3 & 4 and verify rod length dimensions.

STEP 6:

ATTACH TOP LATCH MOUNTING BRACKETS

No brackets necessary for aluminum door applications - continue to step 7

STEP 7:

INSERT ROD / LATCH / CENTERLIFT ASSEMBLY INTO DOOR

STEP 8: SECURE ROD / LATCH / CENTERLIFT ASSEMBLY TO DOOR

8a. Attach back plate with two screws - DO NOT OVERTIGHTEN.

align backplate and then re-install first screw. Assembly hint: Assemble one screw loosely without backplate, then add second screw through backplate. Remove first screw,

8b.

8c. Attach bottom latch with two screws. Attach top latch with two screws.

STEP 9: VERIFY CENTERLIFT MECHANISM OPERATION

CORRECT POSITIONING

9a. Check current centerlift position using views shown.

disengage the retraction feature, then use a screwdriver inserted into the activation slot to gently lower the slot to the extended position as shown. 9b. To extend latches, push and hold down on the holdback bracket to

9c. To retract latches, gently insert a screwdriver into the activation slot and raise the slot to the retracted position as shown.

TROUBLESHOOTING:

If latchbolt is fully extended while activation slot is not fully in the extended position, then top rod is too short. Go back to STEP 3 and correct.

position, then top rod is too long. In this case, latchbolt will be fully retracted If latchbolt is partially retracted while activation slot is fully in the extended before activation slot can travel fully to the retracted position. Go back to STEP 3 and correct.

9d. Bottom bolt drag check:

With top latch in retracted position, check to ensure that bottom bolt is not extending from bottom of door a distance greater than the bottom gap at If it is, then bottom rod is too long. Go back to STEP 4 and correct. finished floor (minus the threshold height if threshold is used).

Upon completion, retract latches before proceeding to Step 10.

STEP 10: HANG DOOR / ASSEMBLE DEVICE TO DOOR

(10a) INSTALL DOOR ONTO FRAME PER MANUFACTURER'S SPECIFICATIONS

(10c) REFER TO TRIM INSTRUCTIONS AT THIS TIME, IF APPLICABLE

Test device fuction after installation of endcap is complete by depressing & releasing pushpad. Action should be smooth with full return of pushpad

104888 Page 13

and latch travel.

CHECKING FOR DEVICE CLEARANCE (Cut-Off procedure if required)

Cut fillerplate and extrusion STRAIGHT & SQUARE to desired length and deburr

Minimum Fillerplate Length Type Length (L) LD 2-1/2" HD/CD 3"

For aluminum Advantex finish cutdown applications:

After cutting, the baseplate extrusion can be reversed to place the cut end inside the head cover. To do so, loosen the setscrew inside the aluminum baseplate extrusion and slide extrusion out, reverse, & slide back in. Tighten setscrew.

Follow steps "a" through "g" for CD installations

  • a. Remove endcap and endcap mounting bracket.
  • b. Remove fillerplate.
  • c. Remove and discard shipping insert and nut. Loosen (2) screws from dogging assembly.
  • d. Install mortise cylinder (sold separately) with large hex nut provided.
  • e. Trial fit dogging assembly. If cylinder is too short, remove spacers as necessary and reattach them under the (2) screw heads. Fasten the (2) screws to the rest of the assembly.

NOTE: The key should easily turn in both directions.

  • f. Rotate key counterclockwise
  • g. Assembly complete. Continue with Panic Hardware instruction.

STEP 11: TOP STRIKE INSTALLATION

STEP 12: BOTTOM STRIKE INSTALLATION (Disregard if TRO device is being installed)

BOTTOM STRIKE HOLE LOCATION & DRILLING

STEP 13: FINE LATCH ADJUSTMENT

  • 13a. Ensure that latches are fully retracted. Gently close door. Latches should extend when door is closed.
  • 13b. Depress pushpad and open door. Top latch should clear top strike & bottom bolt should not drag. Latches should remain in retracted position with pushpad released.

FINE LATCH ADJUSTMENT (if needed)

(± 3/8" adjustment possible on both top & bottom rods independently. See diagram below.)

  • 13c. Top strike fine adjustment: Adjust strike engagement by either retaining or removing shim. Adjust door tightness by moving insert to desired position. Note that strike pocket can be flipped around to achieve additional adjustment (see step 11).
  • 13d: TOP LATCH ADJUSTMENT: With latches extended, turn CCW until the top latchbolt projection begins to visually decrease, then turn CW until latchbolt projects fully. Rotate CW one additional full turn.

BOTTOM ADJUSTMENT SCREW EXPOSED ADJUST with flat blade screwdriver (PUSH IN AND TURN)

EXTEND BOLT (CCW)

RETRACT BOLT (CW)

Bottom Adjustment

LATCH IN

RETRACTED

POSITION

13e: BOTTOM LATCH ADJUSTMENT: With pushpad depressed (retracted position), extend or retract bottom bolt to desired engagement and clearance.

13f. Check device operation. Reference STEP 13a & 13b.

DEVICE OPERATION TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE SOLUTION
Device not latching when Bottom bolt is not properly aligned with bottom strike hole. Modify bottom strike hole for fit.
door closes Top strike insert is not installed or not correctly aligned with the holdback. Install and/or position strike insert per instructions.
Through fasteners for trim (if applicable) are interfering with internal centerlift assembly. Loosen and re-position through screws to clear.
Rods improperly adjusted Adjust rods per instructions.
Remove device and re-install per instructions.
Latches release, but pushpad will not fully depress Device centercase lift finger not inserted properly into centerlift assembly. Remove device from backplate and re-install with lift finger correctly inserted.
Top adjustment screw is adjusted too far in the retracted direction (CCW). Rotate top adjustment screw in the extended direction (CW) per FINE LATCH ADJUSTMENT procedure.
Latches are not releasing when pushpad is fully Device centercase lift finger not inserted properly into centerlift assembly. Remove device from backplate and re-install with lift finger correctly inserted.
depressed Top adjustment screw is adjusted too far in the extended direction (CW). Rotate top adjustment screw in the retracted direction (CCW) per FINE LATCH ADJUSTMENT procedure.
Bottom adjustment screw is adjusted too far in the extended direction (CCW). Rotate bottom adjustment screw in the retracted direction (CW) per FINE LATCH ADJUSTMENT procedure.

STEP 14: COVER INSTALLATIONS

STEP 15: DOOR POPPER INSTALLATION

FIRE RATED TOP ROD ONLY (TRO) DOORS

A door locking popper is required when a fire door utilizes a top latching mechanism only (TRO). The popper is designed to project a spring loaded bolt into the adjacent frame or door in the event of fire. Detex recommends installing the popper in the edge of the door 12" above the threshold or finished floor.

Holes for the popper and plug must be aligned with each other.

NOTE: Door/Frame reinforcement is required where popper and cap plug are to be installed.

Optional Accessories

Sex Nut Kits

The #1/4-20 kits are available in 3 finishes: Brushed Brass BHMA 606: p/n 105274-2 Oil Rubbed Bronze BHMA 613: p/n 105274-25 Stainless Steel BHMA 630: p/n 105274-9

Catalog No: SN3 uses screws in hardware kit

Tamper Kit (Security Kit)

Catalog # & Part #: SSK5

Cylinder nut socket p/n: 103779