Corbin Russwin IN100 Aperio Mortise Lock Environmental Product Declaration

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Corbin Russwin IN100 Aperio® Mortise Lock

Wireless Access Control

ASSA ABLOY is committed to providing products and services that are environmentally sound throughout the entire production process and the product lifecycle. Our unconditional aim is to make sustainability a central part of our business philosophy and culture, but even more important is the job of integrating sustainability into our business strategy. The employment of EPDs will help architects, designers and LEED-APs select environmentally preferable door openings.

ASSA ABLOY will continue our efforts to protect the environment and health of our customers/end users and will utilize the EPD as one means to document those efforts.

The Corbin Russwin IN100 lock offers the convenience and flexibility of Aperio wireless technology with the real-time communication of online access control.

This declaration is an environmental product declaration (EPD) in accordance with ISO 14025. EPDs rely on Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of products over their life cycle. Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant to assess human health toxicity. EPDs can complement but cannot replace tools and certifications that are designed to address these impacts and/or set performance thresholds – e.g. Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable.

PROGRAM OPERATOR UL Environment
DECLARATION HOLDER ASSA ABLOY/Corbin Russwin
DECLARATION NUMBER 478714321.148.1
DECLARED PRODUCT Corbin Russwin IN100 Aperio® Mortise Lock
REFERENCE PCR Builders Hardware PCR UL 9004
DATE OF ISSUE October 17, 2017
PERIOD OF VALIDITY 5 Years
Product definition and information about building physics
Information about basic material and the material's origin
Description of the product's manufacturing
CONTENTS OF THE Indication of product processing
DECLARATION Information about the in-use conditions
Life cycle assessment results
Testing results and verifications
The PCR review was conducted by epd@ulenvironment.com
This declaration was independently verified in accordance with ISO 14025
by Underwriters Laboratories
INTERNAL EXTERNAL Wade Stout, UL Environment
This life cycle assessment was independently verified in accordance with
ISO 14044 and the reference PCR by Thomas P. Gloria, Industrial Ecology Consultants

1 Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant to assess human health toxicity. EPDs can complement but cannot replace tools and certifications that are designed to address these impacts and/or set performance thresholds , e.g., Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable.

Product Definition and Information

Product Description

Product name: Corbin Russwin IN100 Aperio® Mortise Lock

Product characteristic: Wireless Access Control Lock

The Corbin Russwin IN100 Mortise Lock with Aperio Technology makes access control easy and affordable. This next generation lock offers the convenience and flexibility of Aperio wireless technology with the real-time communication of online access control. As part of the Aperio family of wireless locks, the IN100 offers easy expansion of exisiting access control systems to bring a new level of control to your facility.

Addtional features include:

  • Quick, easy wireless deployment that eliminates the cost and inconvenience of complex sireless site surveys.
  • Integrated reader, monitoring and short range wireless radio simplifies installation and reduces material costs.
  • Real-time door status monitoring with REX, DPS, tamper and low battery signals.
  • Lockdown capability.
  • Support for passage mode scheduling offers convenience for offices, conference rooms and other common areas.
  • Features multiCLASS SE® technology from HID Global®, offering easy migration to higher security credentials and HID Mobile Access® powered by Seos®.
  • High security standardized communications ensures data security between lock and hub.
  • Several small installation screws and instructions are included with the product. Otherwise, no accessory materials are required or included.

Application

The Corbin Russwin IN100 Mortise Lock is ideal for a wide range of applications, including but not limited to offices, boardrooms, schools, and classrooms.

Technical Data

For the declared product, the following technical data in the delivery status must be provided with reference to the test standard:

Technical Data
Length Mortise cylinder
Width Steel
Height Connects to existing network infrastructure
Metal Finish Corbin Russwin
Gasket Multiple credential types
Construction Fits any standard door
Installation 2 years
Mechanical Compatibility Multiple finishes

Delivery Status

IN100 Mortise Locks are delivered in a cardboard box along with installation and operational instructions.

Base Materials / Ancilary Materials

Material Percentage in mass (%)
Brass 27.33%
Stainless Steel 14.06%
Steel 39.68%
Aluminum 0.13%
Electronics/Mechanics 0.00%
Plastics 5.42%
Other 13.38%
Total 100.00%

Manufacture

The primary manufacturing processes are made by Tier 1 suppliers and the final manufacturing processes occur in New Haven, CT. The components come from processes like stamped steel, turning, and aluminum extrusion.

Environmental and Health During Manufacturing

ASSA ABLOY is committed to producing and distributing door opening solutions with minimal environmental impact, where health & safety is the primary focus for all employees and associates.

  • Environmental operations, GHG, energy, water, waste, VOC, surface treatment and H&S are being routinely monitored. Inspections, audits, and reviews are conducted periodically to ensure that applicable standards are met and environment management program effectiveness is evaluated.
  • Code of Conduct covers human rights, labor practices and decent work. Management of ASSA ABLOY is aware of their environmental roles and responsibilities, providing appropriate training, supporting accountability and recognizing outstanding performance.
  • Any waste metals during machining are separated and recycled. The waste from the water-based painting process is delivered to waste treatment plant.
  • The factory in Berlin, CT have certification of Environmental Management to ISO 14001:2004 and Occupational Health and Safety to OHSAS 18001:2007.

Product Processing / Installation

IN100 Mortise Locks are distributed through and installed by trained installation technicians, such as locksmiths, carpenters etc. adhering to local/national standards and requirements.

Packaging

IN100 Mortise Locks are delivered in a cardboard box along with installation and operational instructions.

Material Quantity (% By Weight)
Cardboard 98%
Other 2%
Total 100%

Conditions of Use

No cleaning or annual maintenance is required.

Environmental and Health During Use

There is no harmful emissive potential. No damage to health or impairment is expected under normal use corresponding to the intended use of the product.

Reference Service Life

The reference service life is 2 years

Extraordinary Effects

Fire

No negative environmental impact will result from exposure to fire.

Water

Contains no substances that have any impact on water in case of flood. Electronic operation of the device will be

Mechanical Destruction

No danger to the environment can be anticipated during mechanical destruction.

Re-use Phase

The product can be moved from one door to another during the reference service life, thus enabling re-use.

Disposal

The product can be mechanically dissembled to separate the different materials. 95% of the materials used are recyclable. The remainder of components are disposed of according to standard municipal solid waste deposition.

Further Information

Corbin Russwin, ASSA ABLOY 225 Episcopal Road Berlin, CT 06037-4004

Corbin Russwin IN100 Aperio® Mortise Lock

Door Hardware

Life Cycle Assessment

Declared Unit

The declaration refers to the functional unit of 1 unit (or piece) of Corbin Russwin IN100 Aperio® Mortise Lock, as specified in the Builders Hardware PCR

Name Value Unit
Declared unit 1 Lock
Mass 3.158 kg
Conversion factor to 1 kg 0.317 -

System Boundary

This is a cradle to gate with options Environmental Product Declaration. The following life cycle phases were considered:

Pro duct St age truction
ss Stage
Use Stage End of Life Stage* Benefits and
Loads Beyond
the System
Boundaries
Raw material supply Transport Manufacturing Transport from gate to the site Construction/
installation
process
Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use Deconstruction
/demolition
Transport Waste processing Disposal Reuse-
Recovery-
Recycling
potential
A1 A2 А3 A4 A5 B1 B2 В3 B4 B5 B6 B7 C1 C2 C3 C4 D
Х Χ Χ Х Х MND MND MND MND MND MND MND MND Χ Χ Х X

Description of the System Boundary Stages Corresponding to the PCR (X = Included; MND = Module Not Declared)

Estimates and Assumptions

End of Life

In the End of Life phase, for all the materials which can be recycled, a recycling scenario with 100% collection rate was assumed.

Cut-off Criteria

In the assessment, all available data from the production process are considered, i.e. all raw materials used, auxiliary materials (e.g. lubricants), thermal energy consumption and electric power consumption - including material and energy flows contributing less than 1% of mass or energy (if available). In case a specific flow contributing less than 1% in mass or energy is not available, worst case assumption proxies are selected to represent the respective environmental impacts. Impacts relating to the production of machines and facilities required during production are out of the scope of this assessment.

Background data

For life cycle modeling of the considered products, the GaBi 8 Software System for Life Cycle Engineering, developed by thinkstep, is used. The GaBi-database contains consistent and documented datasets which are documented in the online GaBi-documentation. To ensure comparability of results in the LCA, the basic data of GaBi database were used for energy, transportation and auxiliary materials.

* This includes provision of all materials, products and energy, packaging processing and its transport, as well as waste processing up to the end-of waste state or disposal of final residues.

to

Data Quality

The data sources used are complete and representative of North America in terms of the geographic and technological coverage and are a recent vintage (i.e. less than ten years old). The data used for primary data are based on direct information sources of the manufacturer. Secondary data sets were used for raw materials extraction and processing, end of life, transportation, and energy production flows. Wherever secondary data is used, the study adopts critically reviewed data for consistency, precision, and reproducibility to limit uncertainty.

Period Under Review

The period under review is the full calendar year of 2016.

Allocation

Allocation was determined on a per unit basis.

Comparability

A comparison or an evaluation of EPD data is only possible if all data sets to be compared were created according to EN 15804 and the building context, respectively the product-specific characteristics of performance, are taken into account. Environmental delarations from different programs may not be comparable. Full conformance with the PCR for North American Builders Hardware products allows EPD comparability only when all stages of a Builders Hardware product's life cycle have been considered. However, variations and deviations are possible.

LCA: Modeling Scenarios and Additional Technical Information

The following technical information is a basis for the declared modules or can be used for developing specific scenarios in the context of a building assessment if modules are not declared.

Installation into the building (A5) Reference Service Life
Name Value
Unit
Name Value Unit
Auxiliary - kg Reference Service Life 5 years
Water consumption - m3
Other resources - kg End of life (C1-C4)
Electricity consumption - kWh Name Value
Unit
Other energy carriers - MJ Collected separately 3.16 kg
Material loss - kg Collected as mixed construction waste 0.00 kg
Output substance following waste treatment Reuse 0.00 kg
0.55
kg
on-site
Recycling 2.05 kg
Dust in the air - kg Energy recovery 0.22
kg
VOC in the air - kg Landfilling 0.89
kg
Reference Service Life
Unit Name Value Unit
Reference Service Life 5 years
End of life (C1-C4)
Name Value Unit
Collected separately 3.16 kg
Collected as mixed construction waste 0.00 kg
Reuse 0.00 kg
Recycling 2.05 kg
Energy recovery
0.89 kg

Corbin Russwin IN100 Aperio® Mortise Lock

Door Hardware

LCA Results

Results shown below were calculated using TRACI 2.1 Methodology.

TRACI 2.1 FRACI 2.1 Impact Assessment
Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D
GWP Global warming potential kg CO 2 -Eq. 1.6E+01 2.3E-01 1.0E-01 1.5E-02 2.8E-03 7.2E-03 -3.4E+00
ODP Depletion potential of the stratospheric ozone layer kg CFC-11 Eq. 1.6E-07 8.9E-12 2.4E-13 5.5E-13 9.5E-14 8.4E-15 1.1E-07
AP Air Acidification potential for air emissions kg SO 2 -Eq. 6.8E-02 1.4E-03 5.6E-04 8.8E-05 1.7E-05 3.3E-05 -7.9E-03
EP Eutrophication potential kg N-Eq. 6.3E-03 7.8E-05 9.8E-05 4.9E-06 8.2E-07 1.2E-05 -6.6E-05
SP Smog formation potential kg O₃-Eq. 7.9E-01 3.9E-02 5.2E-03 2.4E-03 4.1E-04 1.3E-04 -7.9E-02
FFD Fossil Fuel Depletion MJ-surplus 2.6E+01 4.1E-01 3.4E-02 2.6E-02 4.5E-03 1.1E-03 2.1E-01

Results shown below were calculated using CML 2001 - April 2013 Methodology.

CML 4.1 I ML 4.1 Impact Assessment
Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D
GWP GWP Global warming potential 1.5E+01 2.3E-01 6.2E-01 1.5E-02 2.8E-03 8.2E-03 -3.4E+00
ODP Depletion potential of the
stratospheric ozone layer
kg CFC-11 Eq. 1.4E-07 8.8E-12 2.3E-13 5.5E-13 9.5E-14 7.9E-15 1.0E-07
AP Air Acidification potential for air emissions kg SO 2 -Eq. 7.0E-02 1.2E-03 3.7E-04 7.2E-05 1.5E-05 1.3E-05 -7.8E-03
EP Eutrophication potential kg(PO_4)^3 -Eq. 5.3E-03 2.1E-04 1.4E-04 1.3E-05 2.2E-06 1.4E-05 -2.4E-04
POCP Formation potential of
tropospheric ozone
photochemical oxidants
kg ethane-Eq. 5.8E-03 1.3E-04 8.1E-05 8.4E-06 1.7E-06 3.3E-06 -1.7E-03
ADPE ADPE Abiotic depletion potential for non-
fossil resources
1.1E-03 9.7E-11 1.9E-08 6.1E-12 4.8E-12 3.4E-10 -3.3E-05
ADPF ADPF Abiotic depletion potential for fossil resources 2.3E+02 3.0E+00 2.9E-01 1.9E-01 3.6E-02 8.7E-03 -3.6E+01

Corbin Russwin IN100 Aperio® Mortise Lock

Results below contain the resource use throughout the life cycle of the product.

Resource U Resource Use
Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D
PERE Renewable primary energy as energy carrier MJ 2.8E+01 0.0E+00 3.7E-02 0.0E+00 0.0E+00 7.4E-04 1.7E+00
PERM Renewable primary energy resources as material utilization MJ 1.0E+01 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
PERT Total use of renewable primary energy resources MJ 3.8E+01 0.0E+00 3.7E-02 0.0E+00 0.0E+00 7.4E-04 1.7E+00
PENRE Nonrenewable primary energy as energy carrier MJ 2.6E+02 3.0E+00 3.1E-01 1.9E-01 3.7E-02 9.1E-03 -3.2E+01
PENRM Nonrenewable primary energy as material utilization MJ 1.0E+01 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
PENRT Total use of nonrenewable primary energy resources MJ 2.7E+02 3.0E+00 3.1E-01 1.9E-01 3.7E-02 9.1E-03 -3.2E+01
SM Use of secondary material MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
RSF Use of renewable secondary fuels MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
NRSF Use of nonrenewable secondary fuels MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
FW Use of net fresh water m 3 7.6E+00 0.0E+00 1.9E-02 0.0E+00 0.0E+00 4.0E-04 -8.0E-03

Results below contain the output flows and wastes throughout the life cycle of the product.

Output Flow Dutput Flows and Waste Categories
Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D
HWD Hazardous waste disposed kg 8.9E-03 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 -1.7E-03
NHWD Non-hazardous waste
disposed
kg 5.5E-03 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 8.0E-02
RWD Radioactive waste disposed kg 9.7E-03 0.0E+00 7.3E-06 0.0E+00 0.0E+00 1.5E-07 1.1E-03
CRU Components for re-use kg 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
MFR Materials for recycling kg 1.1E+00 0.0E+00 5.4E-01 0.0E+00 2.7E-02 0.0E+00 1.6E-02
MER Materials for energy recovery kg 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
EEE Exported electrical energy MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00
EEE Exported thermal energy MJ 1.2E-02 0.0E+00 5.2E-01 0.0E+00 0.0E+00 2.6E-03 0.0E+00

The production life cycle stage (A1-A3) dominates the impacts across all impact categories, with the exception of ozone depletion. This is due to the upstream production of metals used in the product, along with electricity use in the manufacturing of the product. Potential benefits are due to the potential avoided burden of recycled materials after disposal.

References

- PCR Part A UL Environment and Institut Bauen und Umwelt e.V., Königswinter (pub.): Product Category Rules
for Construction Products from the range of Environmental Product Declarations of Institut Bauen
und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on
the Background Report. July 2014, version 1.3
- PCR Part B UL Environment and Institut Bauen und Umwelt e.V. (IBU). Product Category Rules Part B:
Requirements on the Environmental Product Declaration for Builders Hardware
- GaBi 6 thinkstep.one: GaBi Software-System and Databases for Life Cycle Engineering. version 6.110.
Copyright, TM. Stuttgart, Echterdingen. 1992-2015
- ISO 14025 ISO 14025:2011-10, Environmental labels and declarations — Type III environmental declarations
— Principles and procedures.
- ISO 14040 ISO 14040:2009-11, Environmental management — Life cycle assessment — Principles and
framework.
- ISO 14044 ISO 14044:2006-10, Environmental management — Life cycle assessment — Requirements and
guidelines.
- EN 15804 EN 15804:2012-04: Sustainability of construction works — Environmental Product Declarations —
Core rules for the product category of construction product
- ULE 2013 UL Environment, General Program Instructions, 2013.
- TRACI 2.1 US EPA, Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts
(TRACI)
- CML 2001 Center of Environmental Science of Leiden University impact categories and characterisation
methods for impact assessment (CML)