American-Lock-Commercial-Security-Products-Service-Manual
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SERVICE MANUAL 2016
Electronic Update May 2018
Table of Contents
| Padlock Servicing Procedures |
|---|
|
Series A700
2 |
|
Series A748
3 |
|
Series A780, A790
4 |
|
Series A1000, A5000, A6000
5 |
| Series A5400, A6400 (Stainless Steel) 6 |
|
Series A1405
8 |
|
Series A2000 & A2010
9 |
|
Series A2500
10 |
| Series A3100, A3200, A3500 (Interchangeable Core – IC) 11 |
|
Series A3650
12 |
|
Series A3600 and A3700 (Key-In-Knob – KIK)
13 |
|
Series A3800
14 |
|
Series A3900
15 |
|
Series A7000 (Tubular)
16 |
|
Series AH10 (Blade)
17 |
|
Series AL50
18 |
| Weatherbuilt Covers 19 |
| Service Parts |
| Actuators |
| American Lock Actuators 21 |
| Actuators for Master Lock Cylinders 23 |
|
Drivers
24 |
| Cylinders |
|
Pin Tumbler
25 |
| BumpStop™ Mechanism 26 |
|
Interchangeable Core
27 |
| Door Hardware Multi-Cylinders 27 |
|
Rim, Mortise & KIK Cylinders
28 |
| Door Hardware Component Parts 29 |
| Tubular 30 |
|
Disc Tumbler
31 |
|
Retainers & Trap Doors
32 |
|
Keys
33 |
|
Bitting Specifications
34 |
|
Lock Lubricants
34 |
|
Service Kits
35 |
American Lock Series A700
Disassembly
- Unlock shackle
- Use a Phillips screwdriver to remove security screw
- Remove security nut and trap door
- Remove cylinder and anti-bypass plate
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle retaining screw, (APKG4765010)
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert and tighten shackle retaining screw
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert cylinder and rotate clockwise
- Insert trap door
- Insert security nut and screw
- Tighten security screw
- Check operation
| Model | Shackle | Shackle | Actuator | Ball | ||||
|---|---|---|---|---|---|---|---|---|
| Diameter | Length | Part No. | Spring | NKR | NRK | Bearings | ||
| A700, A700WO, A706 | 7/16" | 1-1/16" | APKG1582940 | APKG1612010 | APKG2029010 | APKG2084090 | APKG1807020 | |
| A702, A702WO (zinc) | 7/16" | 1-1/16" | APKG1582950 | APKG1612010 | APKG2029010 | APKG2084090 | APKG1807020 | |
| A701, A701WO, A707 | 7/16" | 2" | APKG1582960 | APKG1612010 | APKG2029010 | APKG2084090 | APKG1807020 | |
| A703, A703WO (zinc) | 7/16" | 2" | APKG1582970 | APKG1612010 | APKG2029010 | APKG2084090 | APKG1807020 | |
For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, See Page 32
American Lock Series A748
Disassembly
Disassembly
- Unlock shackle
- Use a 5/32" hex wrench to remove security screw
- Remove cylinder retaining housing
- Remove trap door, cylinder and anti-bypass plate
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove 3/32" hex shackle retaining screw
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert and tighten shackle retaining screw
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert cylinder and rotate clockwise
- Insert trap door
- Insert cylinder retainer housing
- Insert security screw
- Tighten security screw
- Check operation
| Model | Shackle | Shackle | Actuator | Ball | ||||
|---|---|---|---|---|---|---|---|---|
| Diameter | Length | Part No. | Spring | NKR | NRK | Bearings | ||
| A748 | 7/16" | 1-1/16" | APKG1583290 | APKG1612010 | APKG1188300 | APKG0000274 | APKG1807020 | |
For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, see page 32
American Lock Series A780 & A790
Disassembly
- Unlock shackle
- Use a 5/32" hex wrench to remove security screw
- Relock shackle: remove key
- Remove cylinder retaining housing
- Remove trap door and cylinder
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle 1/8" hex retaining screw
- Remove shackle
Assembly
- Insert shackle
- Insert and tighten shackle retaining screw
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert cylinder and rotate clockwise
- Insert trap door
- Insert cylinder retainer housing
- Insert security screw
- Unlock shackle
- Tighten security screw
- Check operation
For cylinder retainer housing use part number (A3031010).
| Model | Shackle | Shackle | Actuator | Ball | ||||
|---|---|---|---|---|---|---|---|---|
| Diameter | Length | Part No. | Screw | NKR | NRK | Bearings | ||
| A780 | 7/16" | 1-1/4" | APKG0000273 | APKG4765010 | N/A | APKG0000274 | APKG1807020 | |
| A790 | 1/2" | 1-1/2" | APKG1583280 | APKG4765010 | N/A | APKG0000275 | APKG1809010 | |
For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, see page 32
American Lock Series A1000, A5000 & A6000
Disassembly
- Unlock shackle
- Use a Phillips screwdriver to remove security screw
- Remove security nut and trap door
- Remove cylinder and anti-bypass plate
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert cylinder and rotate clockwise
- Insert trap door
- Insert security nut and screw
- Tighten security screw
- Check operation
(see page 7 for A1000, A5000 and A6000 Specifications Chart)
American Lock Stainless Steel Series A5400 & A6400
Disassembly
- Unlock shackle
- Use a Phillips screwdriver to remove security screw
- Remove security nut and trap door
- Remove cylinder and anti-bypass plate
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert cylinder and rotate clockwise
- Insert trap door
- Insert security nut and screw
- Tighten security screw
- Check operation
(see page 7 for A5400 & A6400 Specifications Chart)
American Lock Series A1000, A5000 & A6000 (Continued)
| SHACKLE | SHACKLE | ACTUATOR | BALL | ||||
|---|---|---|---|---|---|---|---|
| MODEL | DIAMETER | LENGTH | PART NO. | SPRING | NKR | NRK | BEARINGS |
| A1105, A1105WO, A1165 | 1/4" | 1" | APKG1582980 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1106, A1106WO, A1166 | 1/4" | 1-1/2" | APKG1583180 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1107, A1107WO, A1167 | 1/4" | 3" | APKG1583210 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1205, A1205WO, A1265 | 5/16" | 1-1/8" | APKG1582240 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1205B, A1205BWO, A1265B | 5/16" | 3/4" | APKG1584030 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1205SS, A1205SSWO, A1265SS | 5/16" | 1-1/8" | APKG0065435 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1206, A1206WO, A1266 | 5/16" | 2" | APKG1582290 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1206B, A1206BWO, A1266 | 5/16" | 2" | APKG0056794 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1206SS, A1206SSWO, A1266SS | 5/16" | 2" | APKG0065436 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1207, A1207WO, A1267 | 5/16" | 3" | APKG1582310 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1207SS, A1207SSWO, A1267SS | 5/16" | 3" | APKG0065437 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1209, A1209WO, A1269 | 5/16" | 5" | APKG0000954 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1209SS, A1209SSWO, A1269SS | 5/16" | 5" | APKG0065438 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1305, A1305WO, A1365 | 3/8" | 1-1/8" | APKG1581550 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1305B, A1305BWO, A1365B | 3/8" | 1-1/8" | APKG0056760 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1305SS, A1305SSWO, A1365SS | 3/8" | 1-1/8" | APKG0065432 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1306, A1306WO, A1366 | 3/8" | 2" | APKG1581570 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1306SS, A1306SSWO, A1366SS | 3/8" | 2" | APKG0065433 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1307, A1307WO, A1367 | 3/8" | 3" | APKG1581590 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A1307SS, A1307SSWO, A1367SS | 3/8" | 3" | APKG0065434 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5100, A5100WO, A6100 | 1/4" | 1" | APKG1582980 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5101, A5101WO, A6101 | 1/4" | 1-1/2" | APKG1583180 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5102, A5102WO, A6102 | 1/4" | 3" | APKG1583210 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5200, A5200WO, A6200 | 5/16" | 1-1/8" | APKG1582240 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5200SS, A5200SSWO, A6200SS | 5/16" | 1-1/8" | APKG0065435 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
|
A5201, A5201WO, A6201
A5201SS, A5201SSWO, A6201SS |
5/16"
5/16" |
2"
2" |
APKG1582290
APKG0065436 |
APKG1606010
APKG0210031 |
APKG1188270
APKG1188270 |
APKG2081160
APKG2081160 |
APKG1806010
APKG1806010 |
| A5202, A5202WO, A6202 | 5/16" | 3" | APKG1582310 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5202SS, A5202SSWO, A6202SS | 5/16" | 3" | APKG0065437 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5205, A5205WO, A6205 | 5/16" | 5" | APKG0000954 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5205SS, A5205SSWO, A6205SS | 5/16" | 5" | APKG0065438 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5260, A5260WO, A6260 | 3/8" | 1-1/8" | APKG1581550 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5260SS, A5260SSWO, A6260SS | 3/8" | 1-1/8" | APKG0065432 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5261, A5261WO, A6261 | 3/8" | 2" | APKG1581570 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5261SS, A5261SSWO, A6261SS | 3/8" | 2" | APKG0065433 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5262, A5262WO, A6262 | 3/8" | 3" | APKG1581590 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5262SS, A5262SSWO, A6262SS | 3/8" | 3" | APKG0065434 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5300, A5300WO, A6300 | 5/16" | 1-1/8" | APKG1582240 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5360, A5360WO, A6360 | 3/8" | 1-1/8" | APKG1581550 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5530, A5530WO, A6530 | 1/4" | 1" | APKG1582980 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5530B, A5530BWO, A6530B | 1/4" | 1" | APKG1583240 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5530, A5530WO, A6531 | 1/4" | 1-1/2" | APKG1583180 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5530, A5530WO, A6532 | 1/4" | 3" | APKG1583210 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5560, A5560WO, A6560 | 5/16" | 1-1/8" | APKG1582240 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5560B, A5560BWO, A6560B | 5/16" | 3/4" | APKG0056792 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5560SS, A5560SSWO, A6560SS | 5/16" | 1-1/8" | APKG0065435 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5561, A5561WO, A6561 | 5/16" | 2" | APKG1582290 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5561B, A5561BWO, A6561B | 5/16" | 2" | APKG0056794 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5561SS, A5561SSWO, A6561SS | 5/16" | 2" | APKG0065436 | APKH0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5562, A5562WO, A6562 | 5 /16" | 3" | APKG1582310 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5562SS, A5562SSWO, A6562SS | 5/16" | 3" | APKG0065437 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5565, A5565WO, A6565 | 5/16" | 5" | APKG0000954 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5565SS, A5565SSWO, A6565SS | 5/16" | 5" | APKG0065438 | APKG0210031 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5570, A5570WO, A6570 | 3/8" | 1-1/8" | APKG1581550 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5570B, A5570BWO, A6570B | 3/8" | 1-1/8" | APKG0056760 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
|
A5570SS, A5570SSWO, A6570SS
A5571, A5571WO, A6571 |
3/8"
3/8" |
1-1/8"
2" |
APKG0065432
APKG1581570 |
APKG0500023
APKG1606010 |
APKG1188270
APKG1188270 |
APKG2081160
APKG2081160 |
APKG1806010
APKG1806010 |
| A5571SS, A5571SSWO, A6571SS | 3/8" | 2" | APKG0065433 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5572, A5572WO, A6572 | 3/8" | 3" | APKG1581590 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5572SS, A5572SSWO, A6572SS | 3/8" | 3" | APKG0065434 | APKG0500023 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5400, A5400WO, A6400 | 5/16" | 1-1/8" | APKG0110032 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5401, A5401WO, A6401 | 5/16" | 2" | APKG0110033 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5460, A5460WO, A6460 | 3/8" | 1-1/8" | APKG0110029 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A5461, A5461WO, A6461 | 3/8" | 2" | APKG0110030 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
For Quantity Content and Ordering Information, See the Price Book For Trap Door Part Numbers, see page 32
American Lock Series A1405 (for Yale LFIC 1220)
Disassembly
- Unlock shackle
- Use control key to remove LFIC
- Remove driver
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert driver
- Insert LFIC with control key
- Check operation
| Model | Shackle | Shackle | Actuator | Ball | ||||
|---|---|---|---|---|---|---|---|---|
| Diameter | Length | Part No. | Spring | NKR | NRK | Bearings | ||
| A1405 | 5/16" | 1-1/8" | APKG1582240 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 | |
| A1406 | 5/16" | 2" | APKG1582290 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 | |
| A1407 | 5/16" | 3" | APKG1582310 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 | |
| A1409 | 5/16" | 5" | APKG0000954 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 | |
For Quantity Content and Ordering Information, See the Price Book
American Lock Series A2000 & A2010
Disassembly
- Remove 3/32" hex retaining screw
- Remove cylinder assembly
- Remove roll pin
- Rekey as required
Assembly
- Insert roll pin
- Insert cylinder assembly and lock into place
- Replace retaining screw
| Part number | Description |
|---|---|
| APT2001 | 6 pin cylinder and shackle assembly |
| APT2001U | Uncombinated 6 pin cylinder and shackle assembly |
| APKG0000220 | Retaining screw |
| APKG0000431 | A2000 and A2000WO cylinder housing |
| APKG3023010 | A2010 and A2010WO cylinder housing |
American Lock Series A2500
Disassembly
- Remove 3/32" hex cover plate screws and cover plate
- Remove lockbolt spring
- Remove cam
- Remove cylinder assembly and sleeve
- Remove lockbolt
- Remove shackle pin and spring
Assembly
- Insert shackle pin and spring
- Insert lockbolt
- Insert cylinder assembly and sleeve
- Insert cam
- Insert lockbolt spring
- Replace cover plate
- Replace and tighten cover plate screws
| Part number | Description |
|---|---|
| APTC12S | 5 pin cylinder assembly with stainless steel pins |
| APTC14S | 6 pin cylinder assembly with stainless steel pins |
| APKG0001583 | Lockbolt cam |
| APKG0001584 | Lockbolt |
| APKG0001585 | Shackle pin |
| APKG0001586 | Hardened cylinder cover |
| APKG0001587 | Cylinder sleeve |
| APKG0001588 | Cover plate |
| APKG0001589 | Lockbolt spring |
| APKG0001590 | Shackle spring |
| APKG0001591 | Cover plate screws |
Series A3100, A3200, A3500 for SFIC
Disassembly
- Unlock shackle
- Use control key to remove SFIC
- Remove C clip and stop plate
- Remove driver
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Insert driver, stop plate, (with 'T' up), and C clip
- Check operation with follower tool
- Insert SFIC with control key
- Check operation
| Model | Shackle | Actuator | Ball | ||||
|---|---|---|---|---|---|---|---|
| Diameter | Length | Part No. | Spring | NKR | NRK | Bearings | |
| 3105 | 1/4" | 1" | APKG1582980 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3106 | 1/4" | 1-1/2" | APKG1583180 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3107 | 1/4" | 3" | APKG1583210 | APKG1613010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3260, 3570 | 3/8" | 1-1/8" | APKG1581550 | APKG1601010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3261, 3571 | 3/8" | 2" | APKG1581570 | APKG1601010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3262, 3572 | 3/8" | 3" | APKG1581590 | APKG1601010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3200, 3560 | 5/16" | 1-1/8" | APKG1582240 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3201, 3561 | 5/16" | 2" | APKG1582290 | APKG1601010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3202, 3562 | 5/16" | 3" | APKG1582310 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| 3205, 3565 | 5/16" | 5" | APKG0000954 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
Stop Plate APKG2036010, 'C' Clip (APKG1270020)
For Quantity Content and Ordering Information, See the Price Book
American Lock Series A3650
Disassembly
- Unlock shackle
- Use a Phillips screwdriver to remove housing screw
- Remove cylinder, driver, key-retaining converter (if present) and cylinder housing
- Turn shackle 180 degrees until toe of shackle is opposite the lock body
- Insert actuator positioning plug tool into open shackle hole
- Insert shackle pin change tool into pin-sized hole to release the shackle
- · Remove shackle pin change tool
- · Remove shackle and shackle spring
- · Remove heel side ball bearing
- Remove actuator positioning plug tool
- Remove stop plate, actuator and coil spring
- · Remove toe side ball bearing
Assembly
- · Insert toe side ball bearing
- Assemble and install coil spring to actuator
- Insert stop plate
- Turn actuator clockwise 90 degrees and hold (Use Master Lock 376 universal pin tool or similar)
- Insert actuator positioning plug tool
- Release actuator
- Insert shackle pin change tool into pin-sized hole
- · Remove shackle pin change tool
- Insert shackle spring, heel side ball bearing and shackle
- Turn shackle so toe of shackle is above the open shackle hole covered by plug tool
- Push and hold shackle down until shackle touches plug tool
- Push shackle-retaining pin out to secure shackle
- Remove actuator positioning tool
- · Close shackle
- Assemble cylinder, cylinder housing, driver and key-retaining converter (if desired)
- Ensure shackle-retaining pin is in locked position and insert cylinder assembly
- Operate the lock to test
- Use Phillips screwdriver to secure the cylinder housing screw
Actuator Positioning Plug Tool (APKGP33174)
| Model | Shackle | Shackle | Shackle | Actuator | Coil | Stop |
Cylinder
Housing |
Key
Retaining |
Ball |
KIK
Cylinder |
Padlock
Cylinder |
|||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Model | Diameter | Length | Part No. | Spring | Spring | Spring Plate | Converter | Bearings | Housing | Housing | ||||
| A3650 | 5/16" | 1-1/8" | APKGP32859 | APKG1601010 | APKGP32950 | APKGP32949 | APKGP32946 | APKGP32935 | APKGP32947 | APKG0220-1007 | APKGP32953 | APKGP32952 | ||
| A3651 | 5/16" | 2" | APKGP32913 | APKG1601010 | APKGP32950 | APKGP32949 | APKGP32946 | APKGP32935 | APKGP32947 | APKG0220-1007 | APKGP32953 | APKGP32952 | ||
| A3652 | 5/16" | 3" | APKGP32914 | APKG1601010 | APKGP32950 | APKGP32949 | APKGP32946 | APKGP32935 | APKGP32947 | APKG0220-1007 | APKGP32953 | APKGP32952 | ||
| A3655 | 5/16" | 5" | APKGP32917 | APKG1601010 | APKGP32950 | APKGP32949 | APKGP32946 | APKGP32935 | APKGP32947 | APKG0220-1007 | APKGP32953 | APKGP32952 | ||
For Quantity Content and Ordering Information, See the Price Book
For Available Cylinders, See Price Book
For Driver Part Numbers, See Price Book
For Instructional Videos, Visit masterlock.com/americanlock
American Lock Series A3600 and A3700 AMERICAN
Disassembly
- Unlock shackle
- Use a Phillips screwdriver to remove security screw
- Remove KEY ADVANTAGE cylinder or cylinder and housing
- · Remove driver
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- · Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Install driver on cylinder
- Insert KEY ADVANTAGE cylinder or cylinder and housing
- · Insert security screw
- Tighten security screw
- · Check operation
| Model | Shackle | Shackle | Actu | ator | Ball Bearings | Cylinder | |||
|---|---|---|---|---|---|---|---|---|---|
| wodei | Diameter | Length | Part No. | Spring | NKR | NRK | Dali Dearings | Housing | |
| A3600 | 5/16" | 1-1/8" | APKG1582240 | APKG1606010 | APKG1188280 | A36DLRET | APKG1806010 | APKG3013010 | |
| A3601 | 5/16" | 2" | APKG1582290 | APKG1606010 | APKG1188280 | A36DLRET | APKG1806010 | APKG3013010 | |
| A3602 | 5/16" | 3" | APKG1582310 | APKG1606010 | APKG1188280 | A36DLRET | APKG1806010 | APKG3013010 | |
| A3605 | 5/16" | 5" | APKG0000954 | APKG1606010 | APKG1188280 | A36DLRET | APKG1806010 | APKG3013010 | |
| A3700 | 3/8" | 1-1/8" | APKG1581550 | APKG1611010 | APKG1188280 | A36DLRET | APKG1806010 | APKG3013010 | |
| A3701 | 3/8" | 2" | APKG1581570 | APKG1611010 | APKG1188280 | A36DLRET | APKG1806010 | APKG3013010 | |
| A3702 | 3/8" | 3" | APKG1581590 | APKG1611010 | APKG1188280 | A36DLRET | APKG1806010 | APKG3013010 | |
For Quantity Content and Ordering Information, See the Price Book
For Driver Part Numbers, See Page 23
For KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway.
For Trap Door Part Numbers, see page 32
American Lock Series A3800
Disassembly
- Unlock shackle
- Use a 1/8" hex wrench to remove security screw
- Remove cylinder and housing
- · Remove driver
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- · Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Install driver on cylinder
- Insert cylinder and housing
- Insert security screw
- Tighten security screw
- · Check operation
| Model | Shackle | Actu | Actuator | Cylinder | |||||
|---|---|---|---|---|---|---|---|---|---|
| Model | Diameter | Diameter Length | Spring | NKR | NRK | Ball Bearings | Housing | ||
| A3800 | 7/16" | 1-1/8" | APKG1582910 | APKG1612010 | APKG1188290 | A38DLRET | APKG1807020 | APKG3014020 | |
| A3801 | 7/16" | 2" | APKG1582920 | APKG1612010 | APKG1188290 | A38DLRET | APKG1807020 | APKG3014020 | |
For Quantity Content and Ordering Information, See the Price Book
For Driver Part Numbers See Page 23
For KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway
For Trap Door Part Numbers, see page 32
American Lock Series A3900 for Schlage LFIC
Disassembly
- Unlock shackle
- Use control key to remove LFIC
- Remove driver retainer and driver
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert driver and driver retainer
- Insert LFIC with control key
- Check operation
| Model | Shackle | Shackle | Actuator | Ball | ||||
|---|---|---|---|---|---|---|---|---|
| Diameter | Length | Part No. | Spring | NKR | NRK | Bearings | ||
| A3900S, A3900SWO | 3/8" | 1-1/8" | APKG1581550 | APKG1611010 | APKG1188280 | APK62081160 | APKG1806010 | |
| A3901S, A3901SWO | 3/8" | 2" | APKG1581570 | APKG1611010 | APKG1188280 | APK62081160 | APKG1806010 | |
| A3902S, A3902SWO | 3/8" | 3" | APKG1581590 | APKG1611010 | APKG1188280 | APK62081160 | APKG1806010 | |
For Quantity Content and Ordering Information, See the Price Book
American Lock Series A7000
Disassembly
- Unlock shackle
- Use a Phillips screwdriver to remove security screw
- Remove security nut and trap door
- Remove cylinder and driver
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove shackle and spring
Assembly
- Insert shackle spring and shackle
- Insert ball bearings
- Insert actuator as shown
- Check operation with follower tool
- Insert cylinder with driver as shown
- Insert trap door
- Insert security nut and screw
- Tighten security screw
- Check operation
| Model | Shackle | Shackle | Actuator | Ball | |||
|---|---|---|---|---|---|---|---|
| Diameter | Length | Part No. | Spring | NKR | NRK | Bearings | |
| A7200 | 5/16" | 1-1/8" | APKG1582240 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A7201 | 5/16" | 2" | APKG1582290 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A7202 | 5/16" | 3" | APKG1582310 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A7205 | 5/16" | 5" | APKG0000954 | APKG1606010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A7260 | 3/8" | 1-1/8" | APKG1581550 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A7261 | 3/8" | 2" | APKG1581570 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A7262 | 3/8" | 3" | APKG1581590 | APKG1611010 | APKG1188270 | APKG2081160 | APKG1806010 |
| A7300 | 7/16" | 1-1/8" | APKG1582910 | APKG1612010 | APKG2084100 | APKG2081160 | APKG1807020 |
| A7301 | 7/16" | 2" | APKG1582920 | APKG1612010 | APKG2084100 | APKG2081160 | APKG1807020 |
For Quantity Content and Ordering Information, See the Price Book For Trap Door Part Numbers see page 32
American Lock Series AH10
Disassembly
- Unlock shackle
- Use a flat tip screwdriver to remove security screw rap retaining pin from slot
- Remove security nut and trap door
- Remove cylinder plug
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove cylinder retaining pin
- Shackle cannot be removed without drilling pressed retaining pin
Assembly
- Insert shackle spring and shackle if removed
- Insert shackle retaining pins
- Insert ball bearings
- Insert actuator as shown
- Insert cylinder plug and retaining pin
- Insert security screw
- Tighten security screw
- Check operation
American Lock Series AL50
Disassembly
- Unlock shackle
- Use a flat tip screwdriver to remove security screw
- Remove security nut and trap door
- Remove cylinder plug
- Place lock on flat surface and close shackle
- Actuator and ball bearings should fall out, if not, see page 20
- Remove cylinder retaining pin
- Shackle cannot be removed without drilling pressed retaining pin
Assembly
- Insert shackle spring and shackle if removed
- Insert shackle retaining pins
- Insert ball bearings
- Insert actuator as shown
- Check operation with cylinder plug
- Rap retaining pin into place
- Insert security screw
- Tighten security screw
- Check operation
Weatherbuilt™ Covers
All padlocks available in the 1000, 5000 and 6000 series bodies, (except 1105, 5530 and 6530), are now available with an environmentally protective cover by adding the modification code COV to the lock part number.
In addition to having the new environmental cover, those locks will have a different shackle with more clearance to allow it to swing free over the cover. You will also notice that as of August, 2006 American Lock keys will have a longer neck for the same reason. The standard keyway will be changed to the longer neck key at that time and other keyways will follow as needed.
The covers are designed to be fully serviceable. Unlike many other environmental covers for padlocks, these may be removed or even replaced if desired. As you can see here, the cover has two main components, the top and bottom halves. Within each of those halves there are another two components. Each half of the cover is designed to have a comfortable fit to the padlock body that still allows easy removal. In fact easy removal is especially important now Old New
that the lock can't effectively be serviced for rekeying without removing at least the bottom half of the cover.
On each side of the cover there is a release vent. Use a small screwdriver to push inward on the high side of the bottom cover while pushing it away from the top cover. Once that side has separated, the other side separates very easily with the screwdriver to allow removal of the bottom cover.
The top half of the cover can typically be pulled up from the padlock body but cannot be removed without disassembly of the lock. There are two grommets in the
shackle holes and they are designed to flex during use. This flexible design reduces undue friction against the shackle found in other environmental covers.
When replacing or installing the top half of the cover, the lock must be
disassembled and the heel side of the shackle should be inserted in the side where the replica American Flag appears. Reassemble the lock and then snap the bottom half into place.
Weatherbuilt<sup>™</sup> Covers (continued)
This cover is available in two sizes, one for 1-3/4" wide padlock bodies and the other for 2" wide padlock bodies. There are also two different height variations, one for standard padlock cylinders and another for SFIC padlock bodies. That difference is in the bottom half of the cover as you can see here.
The bottom of the covers does have a design that will help with key orientation. That difference is in the bottom half of the cover as you can see here. The bottom of the covers does have a design that will help with key orientation. The image on the top is the SFIC. The image on the bottom is the standard version.
SFIC
Standard
Retrofitting these covers to an existing lock requires a new longer shackle. Select from the list below.
Weatherbuilt<sup>™</sup> Component Parts
| Standard Pac | llock Cylinder | SFIC C | ylinder | ||
|---|---|---|---|---|---|
| 1-3/4" Body | 2" Body | 1-3/4" Body | 2" Body | ||
| Pa | rt Description | 5/16" Shackle | 3/8" Shackle | 5/16" Shackle | 3/8" Shackle |
| To | p Cover Assembly | APKG0069402 | APKG0069403 | APKG0069402 | APKG0069403 |
| Btt | om Cover Assembly | APKG0069404 | APKG0069406 | APKG0069405 | APKG0069407 |
| Grommet Only | APKG0056292 | APKG0056297 | APKG0056292 | APKG0056297 | |
| Shutter i | Assembly w/Pivot Spring | APKG0070456 | APKG0070456 | APKG0070455 | APKG0070455 |
| I | Pivot Spring Only | APKG0056289 | APKG0056289 | APKG0068752 | APKG0068752 |
| 3/4" | Shackle, Brass | APKG0056792 | N/A | APKG0056792 | N/A |
| 1-1/8" | Shackle, Steel | APKG0056291 | APKG0056296 | APKG0056291 | APKG0056296 |
| 1-1/8" | Shackle, Brass | N/A | APKG0056760 | N/A | APKG0056760 |
| 1-1/8" | Shackle, Stainless | APKG0065435 | APKG0065432 | APKG0065435 | APKG0065432 |
| 2" | Shackle, Steel | APKG006796 | APKG0056761 | APKG0056796 | APKG0056761 |
| 2" | Shackle, Brass | N/A | APKG0056762 | N/A | APKG0056762 |
| 2" | Shackle, Stainless | APKG0065436 | APKG0065433 | APKG0065436 | APKG0065433 |
| 2-1/2" | Shackle, Brass | APKG0056794 | N/A | APKG0056794 | N/A |
| 3" | Shackle, Steel | APKG0056797 | APKG0056763 | APKG0056797 | APKG0056763 |
| 3" | Shackle, Brass | N/A | APKG0056764 | N/A | APKG0056764 |
| 3" | Shackle, Stainless | APKG0065437 | APKG0065434 | APKG0065437 | APKG0065434 |
| 5" | Shackle, Steel | APKG0056798 | N/A | APKG0056798 | N/A |
| 5" | Shackle, Stainless | APKG0065438 | N/A | APKG0065438 | N/A |
Note: Except Grommets and Pivot Springs which have 12 ea. in a package, all other parts above have 6 parts in each package ordered.
American Lock Actuators
American Lock Actuators
| For Lock Series | NKR Assembly | NRK Assembly | Stop Only |
|---|---|---|---|
| A700 | APKG2029010 | APKG2084090 | N/A |
| A748 | APKG1188300 | APKG0000274 | N/A |
| A780 | N/A | APKG0000274 | N/A |
| A790 | N/A | APKG0000275 | N/A |
| A1405 | APKG1188270 | APKG2081160 | APKG2036010 |
|
A1105, A1205, A1305,
A5530, A5560, A5570, A5100, A5200, A5260 A3105, A3200, A3260, A3560, A3570, A7200, A7260, A5300, A5360 |
APKG1188270 | APKG2081160 | N/A |
| A3600, A3700 | APKG1188280 | APKG36DLRET | APKG2036010 |
| A3900 | APKG1188280 | APKG2081160 | N/A |
| A3800 | APKG1188290 | APKG38DLRET | APKG2036010 |
| A7300 | APKG2084100 | N/A | N/A |
| AH10 | APKG1188010 | APKG2083060 | N/A |
| AL50 | APKG1188030 | APKG2083070 | N/A |
If your American Lock actuator and ball bearings do not fall out when the shackle is pushed back in place use the following procedure.
- 1. Using a following tool, unlock the shackle
- 2. With the actuator in the position shown, grab the pie shaped part using needle nose pliers or a hemostat where shown, DO NOT grab the washer
- 3. Pull actuator from lock body
American Lock Actuators (Continued)
| NKR | APKG1188010 | APKG1188030 | APKG1188270 | APKG1188280 |
|---|---|---|---|---|
| APKG1188290 | APKG1188300 | APKG2029010 | APKG2084100 | |
| NRK | APKG0000274 | APKG0000275 | APKG2081160 | APKG2083060 |
| APKG2083070 | APKG2084090 | A36DLRET | A38DLRET |
American Lock Actuators (Continued)
American Lock Actuators for Master Lock Cylinders
American Lock Cylinders and Master Lock cylinders have a different end configuration and as a consequence require different actuators. The next table indicates which actuator is required to put a Master Lock six pin length cylinder into the American Lock series indicated. Also note that because of the different orientation of the cylinder end, the anti-bypass plate isn't required with the Master Lock cylinders and a 'K' type trap door is also required.
| Non Key Retaining (NKR) | Non Removable Key (NRK) | |||
|---|---|---|---|---|
| Actuator | ||||
| Lock # | APKG0001666 | APKG0001669 | APKG0001667 | APKG0001670 |
| A700 | X | |||
| A700DL | X | |||
| A1000, | ||||
| A5000, | X | |||
| A6000 | ||||
| A1000DL, | ||||
| A5000DL, | X | |||
| A6000DL | ||||
Date Coding
Most American Lock bodies are stamped with a date code to indicate when the lock body was made. Generally the lock was assembled during the same month. The illustration below shows how to translate this date code. Note that only the first three of four characters stamped on the lock body are part of the date code.
Month
| Jan | Feb | Mar | Apr | May | Jun | Jul | Aug | Sept | Oct | Nov | Dec |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Z | Y | X | W | V | U | T | S | R | Q | P | O |
Year
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 0 |
|---|---|---|---|---|---|---|---|---|---|
| N | M | L | K | J | I | H | G | F | E |
Month Year
X H J x
March 1975
American Lock Drivers
Some cylinders that can be used in American locks do not have a plug end designed to interface with the American Lock actuator. To overcome that problem an extra part called a driver is needed to adapt the cylinder. The table below specifies the correct driver to be used with different lock body series and different types of cylinders.
| Part Number | Used in Locks | Use Notes |
|---|---|---|
| ADRSCH6 | A3600, A3700, A3800 | Schlage or any 100% copy |
| ADRMED6 | A3600, A3700, A3800 | Medeco 20 series |
| ADRLOR30 | A3600, A3700, A3800 | Lori 1530 |
| ADRLOR39 | A3600, A3700, A3800 | Lori 1539 |
| ADRVAR36 | A3600, A3700, A3800 |
Assortment of Schlage, Medeco
and Lori 1539 |
| APKG0000048 | A3100, A3200, A3500 | Requires SFIC |
| APKG0001133 | A1405 | Yale 1220 LFIC |
| APKG3020010 | A3900 | Schlage LFIC |
| APKG4949200 | A7000 series | Use only HTC2 |
Pin Tumbler Padlock Cylinder
There is a special cylinder used in the 5200GL. It has 5 pins in it and it is only 5 pins in length, the part number is APTC15.
The cylinder above is the standard pin tumbler padlock cylinder APTC14. When ordered with the part number APTC12 it is supplied with 5 pin tumblers and when ordered as part number APTC14 it will have 6 pin tumblers. Both sizes may be ordered with stainless steel pins by using the part number suffix 'S'. There is a special keyway used in the A748 lock and to get that keyway use part number APTC748 for a 6 pin cylinder. In all cases above, adding the suffix 'KZ' to the part number will get a zero bitted cylinder.
| # Pins | Keyway | KD | Zero Bitted |
Stainless Steel
Pins |
|---|---|---|---|---|
| 5 | STD | APTC12 | APTC12KZ | APTC12S |
| 6 | STD | APTC14 | APTC14KZ | APTC14S |
| 6 | 748 | APTC748 | APTC748KZ | APTC748 |
Servicing the BumpStop® Mechanism
Cylinders containing the BumpStop® mechanism pin have one different component than standard cylinders and may be rekeyed when required. That one different component is the BumpStop™ top pin. It is longer than a typical top pin and will only let the cylinder operate correctly when it is placed in a
correct pin chamber.
The table below indicates where the BumpStop® pin may be used in the different types of locks. The letter X in the table indicates a cut depth that isn't available in the product or a cut depth that isn't compatible with the BumpStop® pin.
When rekeying you need to
figure out which pin chamber has the BumpStop® pin in it and be sure to change where it is for the new combination of the new key.
For example, if you have a cylinder that was keyed to the combination 42645, the BumpStop® pin would be in the second pin chamber. If your new key has a combination of 54624, you would need to move the BumpStop® pin in the cylinder from the second to the fourth pin chamber.
| Cut # |
Master
Doorlock |
Master
Padlock |
Padlock
KIK |
American
Padlock |
|---|---|---|---|---|
| 0 | X | ® | ® | X |
| 1 | ® | ® | ® | ® |
| 2 | ® | ® | ® | ® |
| 3 | ® | X | X | ® |
Failure to move the pin will certainly make the cylinder vulnerable to a Bump Key attack and may make it impossible to even insert some cut keys because of the extra length of the BumpStop® driver pin.
Dump The Bump Pin
A good practice when keying a cylinder with BumpStop® technology is to always dump the Bump Pin. That way when you rekey it you can always put it into a valid location.
For more information on BumpStop®, please visit www.bumpstopsecurity.com.
American Lock Interchangeable Cores
The Interchangeable Core cylinders are constructed to the SFIC standards that you encounter with many other brands. Keying uses the same techniques employed for those cylinders.
American Lock offers IC cylinders keyed to existing key systems if you are able to supply the combinations for the operating key, the TMK (Top Master Key), and the Control key. American Lock also has the ability to recreate your entire key system, including all potential expansion, if you can supply bitting combinations of all keys that have been used.
At present, American Lock offers IC cylinders compatible with the A2 and A4 format from the factory. If you are equipped for pinning SFIC cylinders, you can key the cylinders into an existing A3 system without difficulty. The listing below allows construction of a correct SFIC cylinder part number when ordering from Master Lock.
ORDERING INFORMATION
Interchangeable Cores
CA604KD A
American Lock Door Hardware Multi-Cylinders
Two different types of cylinders can be used in the 3600, 3700 and 3800 series locks to make them compatible with Door Hardware keys. The first type is our Key Advantage cylinder. It is a cylinder with a figure 8 shell but it is
not an Interchangeable Core. Three different keyways are available and may be specified to be supplied with the padlock body by adding a single letter suffix to the part number. Those are;
A3600 K = Kwikset standard keyway
A3600 S = Schlage C standard keyway
A3600 Y = Yale standard E1R (8) keyway
Rekeying of these cylinders must be accomplished with a follower as they are blind drilled and the holes are plugged at the bottom of the keyway. These cylinders are available
5-pin zero-bitted with 6-pin capacity.
American Lock KIK Cylinders
We are now are offering KIK cylinders with a wide range of keyways. Our part numbering system for these products can be found below. Please consult the American Lock Price Book (A-001) for available pin options by cylinder.
ORDERING INFORMATION
KIK Cylinders
The diagram below may be used to configure a KIK part number for all of the different options.
The door hardware cylinders are rekeyable using standard .115" diameter pins. The plug is mounted to the shell with a ring retainer, and use of a follower is recommended for rekeying. In order to mount the cylinders in the lock, a cylinder retainer plug is placed over the bible of the cylinder. The retainer plug has a threaded hole used to mount it to the lock via the toe side shackle hole and the socket screw. This cylinder also requires a special driver to be placed between the cylinder tail and the lock actuator in order to function.
Door Hardware Component Parts
All door hardware compatible plugs have hardened inserts to protect the shear line from drilling. The mortise and rim shells also have hardened inserts to protect the shear line and mounting points and were subjected to and passed the UL437 test for drilling. They also have set screws to cap the pin chambers for comb attack resistance.
Rekeying may be accomplished by removing the set screws at the top of each pin chamber or with the use of an American Lock Edge® follower (APKG0060612) and standard rekeying techniques. See the Catalog for further model and pricing information.
Component Parts
| Edge® Rim and Mortise | |||||||
|---|---|---|---|---|---|---|---|
| Part Number |
Quantity in
Package |
Cylinder
Component Code |
|||||
| APKG0049804 | 10 | AR1 | |||||
| APKG0049806 | 10 | FS1 | |||||
| APKG0049805 | 10 | RC3 | |||||
| APKG0049807 | 10 | SS1 | |||||
| APKG0049809 | 10 | YS1 | |||||
| APKG0049808 | 10 | YS2 | |||||
| APKG0049969 | 10 | FTP | |||||
| APKG0049970 | 10 | LTP | |||||
| Standard Rim and Mortise | ||||||
|---|---|---|---|---|---|---|
| Part Number |
Quantity in
Package |
Cylinder
Component Code |
||||
| APKG1270960 | 10 | AR1 | ||||
| APKG1270970 | 10 | AR4 | ||||
| APKG1270980 | 10 | RC3 | ||||
| APKG1270950 | 10 | YS2 | ||||
| APKG1270820 | 10 | RT1 | ||||
| APKG0049967 | 10 | N/A | ||||
| APKG0049968 | 10 | N/A | ||||
| APKG0049971 | 10 | N/A | ||||
| APKG0056303 | 10 | N/A | ||||
| APKG0049966 | 10 | N/A | ||||
| APKG0056302 | 10 | N/A | ||||
American Lock Cylinders
Tubular Key Padlock Cylinders
The AHTC2 is for use in the A7000 series tubular padlocks only. But may be KA with the A8000 series cam lock shown below.
Tubular Key Cam Lock Cylinders
Tubular cylinder assembly places the plug inside the shell and then that sub assembly is placed inside the housing. The housing and shell have a receptacle for a knurled pin to be pressed into place. In the padlock cylinder that pin protrudes and acts as a locator for the cylinder in the padlock body. In the cam lock it is below the threads so it doesn't interfere with the mounting nut. This pin is hardened and should never be removed.
The knurled Stop spacer in both locks is pressed into place in the end of the housing and requires a puller to be used to disassemble the cylinder for rekeying.
Tubular Servicing
To use the ATRT-1 puller;
- 1. Drill 2 holes with a 5/64" diameter. They should be 1/16" to 3/32" deep as shown above.
- 2. Retract the center screw of the puller and place tool over the back of the lock.
- 3. Thread both side screws into the holes drilled into the stop spacer. Use a hex wrench and turn each screw at least 3 turns into the drilled holes.
- 4. Tighten the center screw until the stop spacer has been pulled from the housing.
- 5. Remove the tool from the stop spacer and the spacer may be reused by pressing it back into the housing.
An extra shell is supplied in the keying kit to assist in loading pins and springs. If the extra shell is placed on the plug shaft and aligned with each pin chamber it is much easier to load new tumbler pins and springs. Once the new pins and springs have been loaded, remove the extra shell and insert the knurled stop spacer into the housing.
Tumbler pins for tubular cylinders have a .078"/.079" diameter. The Key Pins come in seven different lengths and each length must be used with a specific sized Driver Pin to prevent crushing springs in the cylinder. See chart at Right.
| KEY PIN | DRIVER PIN | ||
|---|---|---|---|
| Size | Length | Size | Length |
| 1 | .2035" | 5 | .200" |
| 2 | .2190" | 5 | .200" |
| 3 | .2345" | 4 | .185" |
| 4 | .2500 | 3 | .170" |
| 5 | .2655" | 2 | .155" |
| 6 | .2810" | 1 | .140" |
| 7 | .2965" | 1 | .140" |
Disc Tumbler Cylinder Plug
The disc tumbler padlock uses a double bitted waveform key. While it is possible to rekey a disc tumbler plug with the parts included in the service kit we recommend ordering keyed plugs from the factory by code.
If you do want to attempt rekeying, follow this process;
- 1. Remove existing V-spring and tumblers.
- 2. Insert new tumblers, (5 sets of 2 each), and V-spring.
- 3. Insert new operating key, being sure it is fully inserted.
- 4. Using a hole saw, file or grinder, remove excess material from disc tumblers until they are flush with the outside diameter of the plug. Be sure not to change the shape or diameter of the plug during this process.
Replacement cylinders may be ordered with two different keying specifications, Coded and Uncoded. If you want coded plugs order the correct keyway and specify the code that should operate if you want a particular key, otherwise just use these part numbers;
Coded - ABTC1A, ABTC1B, ABTC1C, ABTC1E Uncoded – ABTC1KZA, ABTC1KZB, ABTC1KZC, ABTC1KZE
American Lock Retainers & Trap Doors
The trap door is an essential element in providing security for the cylinder in your American lock. The orientation of the trap door is slightly different based upon the keyway in the cylinder. The table below indicates the part number of the trap door that should be used in a lock when a particular keyway is used in that same lock. The picture in the table is how the trap door would appear from the bottom of the lock.
| Picture | Used on Locks | with Keyways | Part Number |
|---|---|---|---|
|
All models requiring a trap door except those
listed in the table below |
STD, R1, R2 | APKG4680210 | |
|
Stainless Steel
All models requiring a trap door except those listed in the table below |
STD, R1, R2 | APKG0110026 | |
|
All models requiring a trap door except those
listed in the table below |
R7, R8, MLC
Keyways and ALC Edge® |
APKG4680220 | |
|
Stainless Steel
All models requiring a trap door except those listed in the table below |
R7, R8, MLC
Keyways and ALC Edge® |
APKG0P10774 | |
| A700 | STD, R1, R2 | APKG4680200 | |
| A700 |
R7, R8, MLC Keyways
and ALC Edge® |
APKG4680230 | |
| A748, A780, A790 | 748, STD, R1, R2 | APKG4680260 | |
| A748, A780, A790 |
R7, R8, MLC Keyways
and ALC Edge® |
APKG4680270 | |
| All 7000 Series | All | APKG4680240 | |
| All Except 3000 Series | All | APKG4761010 | |
| Stainless Steel – All Except 3000 Series | All | APKG0110028 | |
| All Except 3000 Series | All | APKG4746010 | |
| Stainless Steel – All Except 3000 Series | All | APKG0110027 |
American Lock Keys & Keyways
American Lock Bitting Specifications
All American Lock keys use the same spacing and depth specifications as shown here.
Spacing: 1st cut center = .156" - Center to center = .125"
Lock Lubricants
Master Lock Lock Lubricant can be used for lubricating the various lock components. The lubricants contain PTFE formulations that can be used for padlocks, door locks, automotive, marine, and multipurpose applications. The effective operating temperature range is -40°F to 500°F and helps de-ice pre-lubricated locks.
Two aerosol sizes are available that contain a "dry" lubricant formula that lubricates without collecting dirt or dust. The 2305 aerosol is a 5.25 oz. size convenient for carrying to jobs and the 2311 aerosol is an 11 oz. size ideal for keeping in the shop.
2311 2305
Recommended Padlock Cleaning & Lubrication
Over time, dust particles and chemicals in the air settle on and in the padlock. They can then create friction inside the precision locking and keying components and impede the opening and closing of the padlock. Annual cleaning is recommended. In particularly dusty or corrosive environments, clean every three months.
Recommended Directions:
- Flush grease and dirt from the padlock as needed.
- Apply Master Lock® Lock Lubricant to the keyway and shackle holes, using a very light spray. "Psst", not "Psssssssssssssssst"!
- Insert key, open and close padlock several times to distribute lubricant.
|
Average number
of times opened per day |
Dry Lubricant
Application Schedule (Normal Environment) |
|---|---|
| 1 to 50 | Once per year |
| 51 to 100 | Twice per year |
Service Kits
APK-1 Pin Kit
100 ea. Bottom pins 1 through 8 100 ea. Top pins 10 ea. Driver springs 5 ea. Security screws 5 ea. Security nuts
ATCR3 Tubular Keying Kit
100 ea. Key pins 100 ea. Driver pins 100 ea. Springs 10 ea. 180° Stop plates 10 ea. 90° Stop plates 1 ea. Shell
1 ea. ATRT-1 rekeying tool 1 ea. Depth key
ASK-8 Pin Kit
100 ea. Bottom pins 1 through 8 100 ea. Master pins 2 through 7
100 ea. Top pins
100 ea. Driver springs
12 ea. (Small) A5000 series ball bearings
12 ea. (Large) A700 series ball bearings
25 ea. Security screws
25 ea. Security nuts
2 ea. Trap doors for A700 series locks
4 ea. Trap doors for A5000 series locks
1 ea. American Lock Co. 6 pin cylinder
2 ea. Actuators for A700 series locks
4 ea. Actuators for A5000 series locks
1 ea. American Lock Co. 5 pin cylinder
10 ea. Snap rings
1 ea. Follower tool
AALSK-18 Disc Tumbler Service Kit
25 ea. AL50 cylinder retaining pins 25 ea. AH10 cylinder retaining pins 25 ea. Cylinder Retaining screws 10 ea. AL50 shackle springs 10 ea. AH10 shackle springs 100 ea. Brass disc tumblers 10 ea. Tumbler V-springs 10 ea. Ball bearings, AL50 small size 10 ea. Ball bearings, AH10 large size 10 ea. AH10 knurled shackle pins 10 ea. AH10 retaining shackle pins 3 ea. Cylinder assemblies w/2 keys ea. 3 ea. AH10 Actuators 3 ea. AL50 Actuators
For Quantity Content and Ordering Information See the Price Book